• Title/Summary/Keyword: marine diesel engine

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Evaluation of Reliability of Large Hybrid Curvic Gear Using Thermography (서모그래피 기법을 적용한 하이브리드 대형 커빅기어 신뢰성 평가)

  • Lee, Gyung-Il;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.146-152
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    • 2017
  • Stabilizing the operation of dual fuel diesel engines is very important. The shipbuilding industry is rapidly growing, but gear components requiring reliability are still imported from other countries. The reasoning for this is three-fold. Firstly, it is compulsory that all ships must use devices that meet the performance standards specified in the Safety of Life at Sea (SOLAS) and the convention of MARine POLlution (MAPOL) to prevent pollution caused by ships. Secondly, most ships must comply with the ship classifications specified by ship owners. Therefore, it is specified that key engine gear components must be inspected and authorized for the quality and performance specified by the Ship Register Authority. Thirdly, it is essential that devices (engine gear) for human safety in ships comply with quality standards specified in the regulations and rules by the government. The Ship Register Authority's strict quality standards and approval requirements contribute to the reduction of motivation towards new investment and technology development by device component manufacturers. Therefore, this study aims to develop a method for using infrared thermography to examine gear reliability in order to ensure gear component reliability and national competitiveness in the global market.

A Basis Study on the Optimal Design of the Integrated PM/NOx Reduction Device (일체형 PM/NOx 동시저감장치의 최적 설계에 대한 기초 연구)

  • Choe, Su-Jeong;Pham, Van Chien;Lee, Won-Ju;Kim, Jun-Soo;Kim, Jeong-Kuk;Park, Hoyong;Lim, In Gweon;Choi, Jae-Hyuk
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.6
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    • pp.1092-1099
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    • 2022
  • Research on exhaust aftertreatment devices to reduce air pollutants and greenhouse gas emissions is being actively conducted. However, in the case of the particulate matters/nitrogen oxides (PM/NOx) simultaneous reduction device for ships, the problem of back pressure on the diesel engine and replacement of the filter carrier is occurring. In this study, for the optimal design of the integrated device that can simultaneously reduce PM/NOx, an appropriate standard was presented by studying the flow inside the device and change in back pressure through the inlet/outlet pressure. Ansys Fluent was used to apply porous media conditions to a diesel particulate filter (DPF) and selective catalytic reduction (SCR) by setting porosity to 30%, 40%, 50%, 60%, and 70%. In addition, the ef ect on back pressure was analyzed by applying the inlet velocity according to the engine load to 7.4 m/s, 10.3 m/s, 13.1 m/s, and 26.2 m/s as boundary conditions. As a result of a computational fluid dynamics analysis, the rate of change for back pressure by changing the inlet velocity was greater than when inlet temperature was changed, and the maximum rate of change was 27.4 mbar. This was evaluated as a suitable device for ships of 1800kW because the back pressure in all boundary conditions did not exceed the classification standard of 68mbar.

Effects of Roughness Arrangement on Heat Transfer in the Reciprocating Channel (왕복운동을 하는 사각채널에서 거칠기 배열이 열전달에 미치는 효과)

  • 안수환;손강필;진용수;김성태
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.6
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    • pp.502-509
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    • 2003
  • This paper describes a detailed experimental investigation of heat transfer in a reciprocating rectangular channel fitted with rib structures with particular reference to the design of a piston for marine propulsive diesel engine. The parametric test matrix involves Reynolds number, reciprocating frequency, and reciprocating radius, respectively in the ranges, 1,000~6,000, 1.7~2.5 Hz, and 7~15 cm with four different rib arrangements. The rib arrangements have considerable influences on the heat transfer in the reciprocating channel due to the modified vortex flow structure. The experimental data confirm that the increases in the heat transfer can be seen in order of Case (b), Case (c), Case (d), and Case (a).

Development of Crank Shaft Deflection Measuring System by Bluetooth Communication For the Marine Diesel Engine (블루투스 통신을 이용한 선박용 디젤엔진의 크랭크 샤프트 디플렉션 무선 측정 시스템 개발)

  • 김장규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.752-755
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    • 2004
  • 선박용 엔진의 제작에 있어 크랭크 샤프트 조립 시 1 회전의 상태에서 크랭크 스루 간의 디플렉션의 상대값이 정상오차 범위를 넘어서는지 확인한 후 조립상태를 보정하게 된다. 기존의 방법은 다이얼 게이지를 사용하여 측정 담당자가 베드 플레이트 내에 들어가 크랭크 샤프트 회전 시 따라 돌면서 직접 육안 확인을 통해 측정이 이루어졌다. 이 때, 측정의 불편함과 열악한 작업환경 하의 안전 문제가 야기된다. 이러한 문제점을 해결하기 위해 본 연구에서는 블루투스 통신을 이용하여 디지털 게이지를 사용한 측정장치 기구부의 신호를 무선으로 받아서 작업자는 베드 플레이트 외부에서 측정이 가능하도록 하는 시스템의 개발하였다. 이를 통해 작업의 편리성 및 안정성을 확보했으며, 디지털 측정을 통한 측정의 정확도를 향상시켰다.

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Studies on the Diagnosis System of the High Speed Diesel Engine for the Small Vessels (소형선박용 고속디젤기관의 고장 예측 진단 시스템 연구)

  • Lee, Ki-Dong;Choung, Kwang-Gyo;Kim, Won-Rae
    • Journal of Korea Ship Safrty Technology Authority
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    • s.26
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    • pp.24-35
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    • 2009
  • 본 연구에서는 소형선박용 고속디젤기관의 고장으로 발생되는 해양사고를 저감하기 위하여 엔진의 상태를 사전에 기관운전자가 알 수 있도록 시스템을 구성하여 기존의 엔진에 이상이 발생하였을때 가시가청 경보를 울리는 것보다 한 단계 전에 엔진의 상태를 미리 알 수 있도록 하여, 기관의 고장으로 인한 해양사고 저감에 목표를 두고 과제를 진행하였다. 또한, 대형선박에서 사용하고 있는 고가의 고성능을 발휘하는 고장예측진단시스템은 많이 개발되어 있으나, 영세한 소형어선에 적용할 수 있는 소형의 저렴한 시스템 개발에 최종목표를 두고 1차년도 연구과제를 수행하였다.

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Power Management System Simulator Modeling and Characteristics Analysis for Electric Propulsion Ship (LNGC용 Power Management System 시뮬레이터 모델링 및 특성분석)

  • Kim, Youngmin;Jeon, Kyung-Won;Jung, Sang-Yong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.6
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    • pp.878-884
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    • 2015
  • In this paper, Power Management System(PMS) simulator for Liquid Nature Gas Carrier(LNGC) is developed. Major components of power system for LNGC, such as generator, diesel engine and governor, transformer, circuit breaker, and 3 phase loads models are built based on MATLAB/SIMULINK. With these designed major parts, PMS simulator modeling is carried out. Based on MATLAB/Graphical User Interface, PMS simulator control for LNGC, and Human Machine Interface for monitoring is designed. PMS simulator for LNGC carries out simulation according to sequence of characteristics analysis. By comparing results of predicted simulation for each sequence to that of characteristics analysis, the reliability of PMS simulator for LNGC will be verified.

The Effects of Surface Roughness on Heat Transfer in The Reciprocating Channel (왕복운동을하는 채널에서 표면거칠기가 열전달에 미치는 영향)

  • Ahn Soo Whan;Son Kang Pil
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.333-336
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    • 2002
  • This paper describes a detailed experimental Investigation of heat transfer In a reciprocating rectangular channel fitted with rib structures with particular reference to the design of a piston for marine propulsive diesel engine. The parametric test matrix involves Reynolds number, reciprocating frequency, and reciprocating radius, respectively, in the ranges, $1,000\;{\~}\;6,000,\;1.7\;{\~}\;2.5\;Hz,\;and\;7\;{\~}\;15cm$ with four different rib arrangements. The rib arrangements have considerable influences on the heat transfer in the reciprocating channel due to the modified vortex flow structure. The experimental data confirm that the increases in the heat transfer can be seen in order of Case (a), Case (d), Case (c), and Case (b)

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An Algorithm for Robust Noninteracting Control of Ship Propulsion System

  • Kim, Young-Bok
    • Journal of Mechanical Science and Technology
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    • v.14 no.4
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    • pp.393-400
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    • 2000
  • In this paper, a new algorithm for noninteracting control system design is proposed and applied to ship propulsion system control. For example, if a ship diesel engine is operated by consolidated control with controllable pitch propeller (CPP), the minimum fuel consumption is achieved satisfying the demanded ship speed. For this, it is necessary that the ship is operated on the ideal operating line which satisfies the minimum fuel consumption, and the both pitch angle of CPP and throttle valve angle are controlled simultaneously. In this context of view, this paper gives a controller design method for a ship propulsion system with CPP based on noninteracting control theory. Where, linear matrix inequality (LMI) approach is introduced for the control system design to satisfy the given $H_{\infty}$, constraint in the presence of physical parameter perturbation and disturbance input. To the end, the validity and applicability of this approach are illustrated by the simulation in the all operating ranges.

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Effects of Torsional Stress on the Corrosion Characteristics in the Rotor Assembly of Marine Diesel Engine Supercharger (선박용 디젤엔진 과급기 로터 접합체의 부식특성에 미치는 비틀림응력의 영향)

  • Jo, S.K.;Kong, Y.S.;Kim, Y.D.
    • Journal of Power System Engineering
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    • v.9 no.1
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    • pp.50-56
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    • 2005
  • The corrosion experiment was performed for 120 hours on the specimens in the natural seawater tank with four steps of the loaded torsional stress. The surface corrosion pattern of SCM440 area was showed global corrosion and narrow pitting, that was cause by galvanic corrosion between friction welded IN713LC and SCM440. But corrosion does not proceeded from IN713LC area. Initially, the average relative electrode potential and corrosion current were decreased suddenly, by and large, it was stabilized gradually tend to decreasing with the elapse of the immersion time. The corrosion rate was decreased by increasing the load stress, but 200 MPa specimen was showed most large value.

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Noise and Vibration Measurements for Development Leisure Generator Soundproof (해양레저용 발전기 방음케이싱 개발을 위한 소음 진동 측정 분석)

  • Kim, Yong-Hwe;Lee, Yong-Myeong;Ha, Joung-Min;Jang, Yong-Ho;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.523-526
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    • 2014
  • Recently, all the generators needed of the boats are being imported, so our objective is to make a national production of soundproof generators. We have already built a marine soundproof generator and it has also been hrough an endurance test for its commercialization. This paper has the noise vibration measurements needed for maintaining its durability and performance. We concluded that the difference of the noise values with and without the case was of 11.4dB.

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