• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.4
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• pp.419-426
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• 2011

In this study, an experimental and theoretical program were carried out to determine the cutting forces and chip formation at different cutting speeds using a 0.4mm nose radius ceramic insert and -7 rake angle for non heat-treated AISI 4140 (27HRc) and heat-treated AISI 4140 (45 HRc) steel. The results obtained were compared to show the hardness differences between the materials. The secondary deformation zone thicknesses when comparing the two materials show different physical structure but similar size. These results were also discussed in light of the heat treatment and the effects it had on the machining characteristics of the material. In addition, the Oxley Machining Theory was used to predict the cutting forces for these materials and a comparison made. The predicted cutting performances were verified experimentally and showed good agreement with experimental data.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.4
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• pp.176-181
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• 2001

Due to the increasing complexity to handle conflicts and interruptions caused by resource failures and rush orders, shop control is obliged to redesign its organization according to the changing demands of the manufacturing control. These demands are leading to the development of decentralization and gradually to their permanent optimization. As a result, a powerful modeling method which can be adapted efficiently is required. The use of agent theory enables specific modeling of the relevant shop planning activities. The planning activities are modeled in a so-called activity modeling through the definition of three classes of agents; Plan Agent, Manufacturing System Agent and Control Agent as well as the description of the cooperative relationship among these agents. On the basis of the activity model the agent-based shop control method is developed which emphasizes the distributed problem-solving and the cooperation with relevant agents.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.1
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• pp.40-46
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• 2011

This paper is to investigate the effects of the asymmetrical support stiffness on the stability of a supercritical driveshaft with asymmetrical shaft stiffness and anisotropic bearings. The equations of motion is derived for a system including a rigid disk, a massless flexible asymmetric shaft, anisotropic bearings and a support beam. The Floquet theory is applied to perform the stability analysis with the variation of the support stiffness, the shaft asymmetry, the shaft damping and the shaft speed. The results show that the asymmetric support stiffness is closely related to the stability caused by primary resonance as well as the supercritical operation. First, the stiffness variation can stabilize the system around primary resonance by weakening the parametric resonance from the shaft asymmetry. Second, it also improve the stability characteristics at a supercritical operation when the support stiffness is not so high relative to the shaft stiffness.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.7
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• pp.35-40
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• 2020

This work is concerned with various planar deformations of an isotropic sandwich beam, which generally consists of three layers: two stiff skin layers and one soft core layer. When one layer of the sandwich beam is modeled as a beam, the variational-asymptotic method is rigorously used to construct a zeroth-order beam model, which is similar to a generalized Timoshenko beam model capable of capturing the transverse shear deformations but still carries out the zeroth-order approximation. To analyze the planar sandwich beam, the sum of the energies of the two skin layers and one core layer is then formulated with different material and geometric properties and represented by a universal beam model in terms of the core-layer kinematics through interface displacement and stress continuity conditions. As a preliminary validation, two extreme examples are presented to demonstrate the capability and accuracy of this present approach.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.101-104
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• 2002

Leading companies have embraced the new economy with new and innovative BTO models. Instead of conventional company-oriented manufacturing scheduling, customer-oriented scheduling method attracts more and more attention. To evaluate the delivery of customer order in advance, the real production capacity as well as procurement lead time should be taken into account. This paper describes a quasi-real-time order delivery estimation system using TOC(Theory of Constraints) based scheduling method.

• IE interfaces
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• v.16 no.spc
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• pp.93-98
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• 2003

This paper addresses an AGV dispatching problem in semiconductor clean-room bays where AGVs move cassettes of wafers between machines or machines and a central buffer. Since each machine in a bay has a local buffer of limited capacity, material flow should be controlled in a careful way to maintain high system performance. It is regarded that two most important performance measures in a semiconductor bay are throughput rate and lead-time. The throughput rate is determined by a bottleneck resource and the lead-time depends on smooth material flow in the system. This paper presents an AGV dispatching procedure based on the concept of theory of constraints (TOC), by which dispatching decisions are made to utilize the bottleneck resource at the maximum level and to smooth the flow of material. The new dispatching procedure is compared with existing dispatching rules through simulation experiments.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.6
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• pp.115-121
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• 2011

This study is about comparison of tangental entry type cyclone dust collector with axial vane type cyclone dust collector. Cut diameter and dust collection efficiency of both collector was compared by theory and experiment. Cut diameter was calculated by an quasi-empirical formula by Lapple and Shepherd. Measurement of cut diameter was conducted by particle counter through dust generator. As the result, cut diameter obtained by experiment was a little larger than that by theory. But the error is within $0.5{\mu}m$ in both type of collector, so it could be confirmed that theoretical value and experimental value were almost identical. And, as flow rate increased, dust collection efficiency was increased. Also axial vane type showed higher dust collection efficiency than tangental entry type. Therefore, it can be said that axial vane type cyclone dust collector has higher performance than the other.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.2
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• pp.72-79
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• 2021

The present paper aims to set forth a two-dimensional theory for the dynamics of plates that is valid over a large range of excitation. To construct a dynamic plate theory within the long-wavelength approximation, two dimensional-reduction procedures must be used for analyzing the low- and high-frequency behaviors under the dynamic variational-asymptotic method. Moreover, a separate and logically independent step for the short-wavelength regime is introduced into the present approach to avoid violation of the positive definiteness of the derived energy functional and to facilitate qualitative description of the three-dimensional dispersion curve in the short-wavelength regime. Two examples are presented to demonstrate the capabilities and accuracy of all of the formulas derived herein by using various dispersion curves through comparison with the three-dimensional finite element method.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.1
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• pp.7-15
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• 2021

Buckling of cylindrical structures has been extensively researched, because it is an important phenomenon to be considered in structural design. However, the evaluation of thermal effects on the buckling of cylindrical structures has been insufficient; therefore, this study evaluates this thermal effect using shell elements. In addition, the thermal effect on the buckling of temperature-dependent nonlinear materials was evaluated. Nonlinear and linear buckling analyses were performed using the arc-length method to investigate the behavioral characteristics of a cylindrical structure. The basic theory of the linear buckling analysis of a cylindrical structure subjected to thermal stress was derived and presented by applying the thermal stress basic theory.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.5
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• pp.53-60
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• 2022

In this study, the conceptual design and performance evaluation of a personal air vehicle (PAV) is presented, which is a potential futuristic individual transportation. The blade element theory (BET) is employed to compute a rotational velocity. A computational fluid dynamics (CFD) simulation is performed to investigate the difference in the thrust performance in the rotor axis distance of a quad-copter PAV in hovering. Modal analysis is performed to create a Campbell diagram to investigate critical speed. Consequently, a quad-copter PAV changes the aerodynamics thrust and critical velocity according to the rotor axis distance.