• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.2
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• pp.337-341
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• 2013

In this study, fatigue crack propagation in composite material under fatigue is investigated by simulation result. When another material on the specimen exists vertically to the crack line, the phenomena that crack may go straight or propagate along the boundary face according to the elastic modulus ratio of another material to matrix are investigated with compact tension specimen by compliance method. Crack propagation direction is evaluated by compliance method. By arranging this study result systematically about the crack propagation behavior due to the stiffness of inhomogeneous material, high-tech material (automobile, aircraft and steel industry) can be improved. The estimation of safety design and life (construction & nuclear power station, etc.) will be of great value industrially.

• 한국전산유체공학회:학술대회논문집
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• 2008.10a
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• pp.221-226
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• 2008

Numerical simulation is performed for microdroplet deposition on a pre-patterned micro-structure. The level-set method for tracking the liquid-gas interface is extended to treat the immersed (or irregular-shaped) solid surface. The no-slip condition at the fluid-solid interface as well as the matching conditions at the liquid-gas interface is accurately imposed by incorporating the ghost fluid approach based on a sharp-interface representation. The method is further extended to treat the contact angle condition at an immersed solid surface. The present computation of a patterning process using microdroplet ejection demonstrates that the multiphase characteristics between the liquid-gas-solid phases can be used to improve the patterning accuracy.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.4
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• pp.876-886
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• 1994

Process design in superplastic forming to produce a Nickel-base jet engine disk has been carried out using the rigid-viscoplastic finite element method. This study aims at deriving systematic procedures in forging of superalloy engine disk, and develops a simple scheme to control strainrate within a range of superplastic deformation during the forging operation. The new process, a pancake type preform being used, is designed to have less manufacturing time, and more even distribution of effective strain in the final product, while the conventional superplastic forging of an engine disk has been produced from a cylindrical billet. The jet engine company, Pratt & Whitney, provided the basic information on the manufacturing process of superplastic forging of a jet engine disk.

• International Journal of Precision Engineering and Manufacturing
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• v.9 no.3
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• pp.75-78
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• 2008

Tire molds are manufactured by aluminum casting, direct five-axis machining, and electric discharging machining. Master models made of chemical wood are necessary if aluminum casting is used. They are designed with a three-dimensional computer-aided design system and milled by a five-axis machine. In this paper, a method for generating and machining a tire surface model is proposed and demonstrated. The groove surfaces, which are the main feature of the tire model, are created using a parametric design concept. An automatically programmed tool-like descriptive language is presented to implement the parametric design. Various groove geometries can be created by changing variables. For convenience, groove surfaces and raw cutter location (CL) data are generated in two-dimensional drawing space. The CL data are mapped to the tread surface to obtain five-axis CL data to machine the master model. The proposed method was tested by actual milling using the five-axis control machine. The results demonstrate that the method is useful for manufacturing a tire mold.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.5
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• pp.145-151
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• 2016

We consider the position and thickness of reinforcement with respect to fatigue fracture of welded bogie frames and propose an appropriate reinforcement method for many cases. The bogie frame is usually designed in accordance with JIS and KS, and operates under harsh load conditions: dynamic loads generated while driving, various loads during operation, and large load differences between loading and unloading. Consequently, fatigue failure often occurs throughout the bogie frame. We modelled the reinforcing method using ANSYS software and reviewed stress in the vicinity of common fatigue failure sites through computer simulation, optimizing the position and thickness of reinforcement.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.4
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• pp.93-98
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• 2020

Washboarding is a phenomenon in which a wavy shape occurs periodically and naturally on an unpaved road made of soil or gravel. This phenomenon causes high-frequency vibration of the traffic traveling on the road because of the height difference of the wave pattern, which may lead to vehicle failure. Consequently, associated research is needed concerning vehicle safety. Therefore, in this study, a numerical simulation was conducted using the discrete element method, which is often used for powder simulation. In contrast to previous studies, the results of this study demonstrate that washboarding can occur even in an environment of 1.5 m/s or less. However, the amount of washboarding is minimal. The study revealed that washboarding develops over time, such that sufficient development time is required before measurements are taken.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.5
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• pp.27-37
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• 2020

Structural optimization problems with discrete design variables require more function calculations (or finite element analyses) than those in the continuous design space. In this study, a method to find an optimal solution in the discrete design of the truss structure is presented, reducing the number of function calculations. Because a continuous optimal solution is the Karush-Kuhn-Tucker point that satisfies the optimality condition, it is assumed that the discrete optimal solution is around the continuous optimum. Then, response values such as weight, displacement, and stress are predicted using approximate models-referred to as hybrid metamodels-within specified design ranges. The discrete design method using the hybrid metamodels is used as a post-process of the continuous optimization process. Standard truss design problems of 10-bar, 25-bar, 15-bar, and 52-bar are solved to show the usefulness of this method. The results are compared with those of existing methods.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.2
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• pp.55-62
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• 2020

In this study, a PDMS-based low-elasticity magnetorheological elastomer (MRE) was fabricated and the Taguchi method was used to identify the factors affecting the elastic modulus. The mixing entropy was calculated using optical microscopy to confirm particle dispersion, which was referenced in the process establishment. In the MRE process, four parameters, namely the curing agent, particle type, particle fraction, and applied magnetic field, were divided into three levels. The elastic modulus of the specimen was compared at the off-state and at 0.2 T using compression tests, and the obtained signal to noise ratio indicated that the softness and change in the elastic modulus of the MRE was mainly affected by the curing agent and the particle fraction.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.5
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• pp.790-796
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• 2012

Chip curling occurred during cutting process for difficult-to-cut material detracts product qualities and productivity. Among of method preventing the phenomenon, high pressure injecting cutting oil is an alterative. In this study, the optimal nozzle was designed by CFD method and it was conducted to analyse on the effect of high pressure injection on chip shape generated during cutting process and wear of insert by experimental method. As the result, it could be confirmed that high pressure injection is favorable for preventing chip curling and insert from wearing.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.4
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• pp.380-384
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• 2014

This study focused on identifying the major noise source in a tractor cabin using experimental methods. The noise levels in a tractor cabin for different engine revolution speeds were analyzed to identify the noise source. The results showed that the power steering unit (PSU) was the major noise source in a tractor cabin. The PSU was moved to the outside from the inside of the cabin in order to reduce the noise in the tractor cabin. As a result, the noise levels on the left and right sides of the operator in the tractor cabin were reduced by 6.8 and 3.9 dB, respectively. Finally, the window method was introduced to evaluate the contribution of the transmission noise. The orders of significance in the tractor noise were the front, bottom, and left area, successively.