• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.6
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• pp.55-60
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• 2020

The injection molding technique is a processing method widely used for the production of plastic parts. In this study, the gate position, gate size, packing time, and melt temperature were optimized to minimize both the stress and deformation that occur during the injection molding process of medical suction device components. We used a central composite design and Latin hypercube sampling to acquire the data and adopted the response surface method as an approximation method. The efficiency of the optimization of the injection molding problem was determined by comparing the results of a genetic algorithm, sequential quadratic programming, and a non-dominant classification genetic algorithm.

• Journal of Advanced Marine Engineering and Technology
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• v.20 no.1
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• pp.44-48
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• 1996

In manufacturing of exact products, the offsetting is required to transfer the design data of shape to manufacturing data. In offsetting the degeneracies are occurred, and these problems are mere difficult in freeform shapr manufacuring. This paper is using the geometric properties of B-spline curves to solve the degeneracy of offsetting and to generating of enhanced offsetting. The offsetting of B-spline control polygon spans generates exact control polygon of original shapes. This method is faster in generating offset curve than the normal offsetting, and the resulted offset curves are exact. The additional property of this method is using to control offset shape as B-spline curves. We believe that this method is as effective solution for modifying of offset curves.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.3 no.2
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• pp.3-9
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• 2004

The main objectives of this paper are to determine optimum cutting conditions using experimental design method to manufacture pedicle screws. Generally, titanium alloys are known as difficult-to cut materials. In the machining of titanium alloy, high cutting temperature and strong chemical affinity between the tool and the work material are generated because of Its low thermal conductivity and chemical reactivity. Such phenomenon cause increase of tool wear and deterioration of surface quality. Thus, in this paper, required experimental investigations are performed to evaluate the machinability of titanium materials With tungsten carbide tools Required simulation and experiments are performed, and the results are investigated.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.4
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• pp.54-64
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• 1997

This paper provides a practical control scheme called three-step input method in order to minimize both robot response time and the resulting residual vibration when the robot manipulator reaches its defined end point. This work is concerned with defining a simple practical method to utilize step inputs to achieve optimum response. The optimum response is achieved by using a self- adjusting input command function that is obtained during a real time processing . The practicality of this control scheme is demonstrated by using an analog computer to simulate a simulate a simple flexible robot and conventional servo controller. The experiments focus on point-to-point movement. Also, this method requires little computational effort through the intelligent use of conventional servo control technology and the robot's vibration characteristics.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.22-27
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• 2002

The existing compressor steel seal used in automotive air-conditioner has the problem of oil leakage and the deterioration in shielding performance, due to the abrasion and the corrosion of the material. A new type of polymer resin seal is studied in the research. The polymer resin seal has the characteristics of high anti-abrasiveness and anti-corrosiveness, which can overcome the deflects of the steel seal. In addition, the seal needs lower manufacturing cost and is appropriate to mass production, because it is made by the injection molding method requiring no mechanical processing. The profile generation program for seal mold has been developed using the gradient method, and the molding characteristics of the seal have analyzed through the flow analysis and the warpage analysis. The program has been verified by comparing the analysis results with the measured data of the test product. The research might be said to provide the basic method to produce the polymer resin seals with various types and dimensions.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.4
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• pp.34-38
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• 1997

This paper presents a joining method by using the silicon wafer in order to apply to joint to the 3-dimensional structures of semiconductor device, high-speed , high integration, micro machine, silicon integrated sensor, and actuator. In this study, the high atomic beam, stabilized by oxidation film and organic materials at the material surface, is investigated, and the purified is obtained by removing the oxidation film and pollution layer at the materials. And the unstable surface is obtained, which can be easily joined. In order to use the low temperatures for the joint method, the main subjects are obtained as follows: 1) In the case of the silicon wafer and the silicon wafer and the silicon wafer of alumina sputter film, the specimens can be jointed at 2$0^{\circ}C$, and the joining strength is 5Mpa. 2) The specimens can not always be joined at the room temperatures in the case of the silicon wafer and the silicon wafer of alumina sputter film.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.5
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• pp.58-64
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• 2000

This paper proposes a method for determining optimal EDM parameters based on discharge area from the physical model of a tool electrode. Main parameters, which affect the EDM performance, are peak value of currents, pulse-on time, and pulse-off time. Such parameters are closely dependent on the discharge area in EDM process. In this paper the discharge area is estimated from the CMM scanning data to the tool electrode. The method is very useful when any geometric information to the tool electrode is not provided from tool modeler or producer. The method consists of following four steps. First a triangulation mesh is constructed from the CMM data. Secondly, the z-map is modeled from the triangulated mesh. Thirdly, the discharge area is estimated from intersection between the z-map model and a z-height plane. Finally, the machining parameters are easily calculated by some known EDM equations to the discharge area. An example is introduced to show that the machining parameters are calculated from the CMM data to a tool electrode.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.2
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• pp.86-93
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• 1999

Ceramic/metal bonded joints have led to increasing use of structural materials such as automobiles and heat engines. A method of strength evaluation focussing on fracture criterion of mixed mode was investigated in {{{{ {Si }_{3 } {N }_{4 } }}}}/metal bonded joint, Also Fracture toughness tests of {{{{ {Si }_{3 } {N }_{4 } }}}}/metal bonded joints with an interface crack were carried out and the stress intensity factors of these joints were analyzed by boundary element method. Form the results the fracture criterion and method of strength evaluation by the fracture toughness were proposed in {{{{ {Si }_{3 } {N }_{4 } }}}}/Metal bonded joints

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.5
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• pp.112-118
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• 2000

In case ESO(evolutionary structural optimization) which is one of topology optimization methods, the element removal ratio is fixed throughout topology optimization by 1 or 2%. As a result it has no flexibility for various types of structures and thus the rate of convergence might not be efficient. Thus various element removal methods were developed in order to improve the efficiency of ESO. In this paper, various element removal methods for ESO are compared with each other for a bracket and a short cantilever. In addition, a new improved bi-directional element removal method is suggested in order to obtain much better optimized topology. From the comparative results of the examples, it is verified that all of the developed various element removal methods are very effective, and the suggested element removal method is the most effective.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.2
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• pp.202-207
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• 2012

Multi-stage deploying beams are useful for transporting parts or products handling in production lines. However, such multi-stage beams are often exposed to unwanted vibration due to the presence of their flexibility and time-varying properties. This paper is concerned with dynamic modeling and analysis of 2-stage axially deploying beams under gravity by using the finite element method. A variable domain finite element method is employed to develop the dynamic model. A rigorous method to account for engagement of two-stage beams during the deploying procedure is introduced by breaking the entire domain into three variable domains. Several deploying strategies are tested to analyze the residual vibrations. Several examples are illustrated to investigate the self-induced damping and the effects of deploying strategy on the vibrations.