• Title/Summary/Keyword: manufacturing method

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The Development of Static-explicit Rigid-plastic Finite Element Method and Application to 2-dimension Sectional Analysis (2차원 단면해석을 위한 정적-외연적 강소성 유한요소법의 개발 및 적용)

  • Jung, Dong-Won;Lee, Seung-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.91-97
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    • 2003
  • In rigid-plastic finite element method, there is a heavy computation time and convergence problem. In this study, revised rigid-plastic finite element method Will be introduced. This method is the way that restrict the convergence interval. In result, convergence problem and computation time due to large non-linearity in the existing numerical analysis method were no longer a critical problem. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

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Development of Method for Manufacturing Freeform EPS Forms Using Sloped-LOM Type 3D Printer (Sloped-LOM 방식 3D 프린터를 이용한 비정형 EPS 거푸집 제작 공법 개발)

  • Ahn, Heejae;Lee, Dongyoun;Ji, Woojong;Lee, Woojae;Cho, Hunhee
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.2
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    • pp.171-181
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    • 2020
  • Recently, free-formed construction technology is becoming a new measure of representing technological superiority and sociocultural ingenuity. However, the CNC processing technology utilizing the existing wood and iron form has limitations in terms of the manufacturing time and material cost. Therefore, in this study, the method and process of manufacturing free-formed EPS form using S-LOM-based 3D printing technology were suggested. Furthermore, through the mock-up test, a comparative analysis of the manufacturing time and precision with CNC milling technology was conducted. The results show that S-LOM-based 3D printing technology has reduced manufacturing time about 57.4% compared to CNC milling technology during the free-formed EPS form manufacturing process. In addition, compared to the design drawings, the maximum error value was 20.5mm, proving the applicability of S-LOM-based 3D printing technology. The results of this study are expected to contribute to the improvement of S-LOM method and the activation of S-LOM method by verifying the applicability of S-LOM-based 3D printing technology.

Comparative evaluation of the subtractive and additive manufacturing on the color stability of fixed provisional prosthesis materials (고정성 임시 보철물 재료의 색 안정성에 대한 절삭 및 적층가공법의 비교평가)

  • Lee, Young-Ji;Oh, Sang-Chun
    • Journal of Dental Rehabilitation and Applied Science
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    • v.37 no.2
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    • pp.73-80
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    • 2021
  • Purpose: The purpose of this study is to compare the color stability of provisional restorative materials fabricated by subtractive and additive manufacturing. Materials and Methods: PMMA specimens by subtractive manufacturing and conventional method and bis-acryl specimens by additive manufacturing were fabricated each 20. After immersing specimens in the coffee solution and the wine solution, the color was measured as CIE Lab with a colorimeter weekly for 4 weeks. Color change was calculated and data were analyzed with one-way ANOVA and the Tukey multiple comparisons test (α = 0.05). Results: PMMA provisional prosthetic materials by subtractive manufacturing showed superior color stability compared to bis-acryl provisional prosthetic materials by additive manufacturing (P < 0.05), and showed similar color stability to the PMMA provisional prosthetic materials by conventional method (P > 0.05). Conclusion: It is recommended to fabricate provisional restorations by subtractive manufacturing in areas where esthetics is important, such as anterior teeth, and consideration of the color stability will be required when making provisional prosthetic using additive manufacturing.

Development of a Machining System Adapted Autonomously to Disturbances (장애 자율 대응 가공 시스템 개발)

  • Park, Hong-Seok;Park, Jin-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.373-379
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    • 2012
  • Disruptions in manufacturing systems caused by system changes and disturbances such as the tool wear, machine breakdown, malfunction of transporter, and so on, reduce the productivity and the increase of downtime and manufacturing cost. In order to cope with these challenges, a new method to build an intelligent manufacturing system with biological principles, namely an ant colony inspired manufacturing system, is presented. In the developed system, the manufacturing system is considered as a swarm of cognitive agents where work-pieces, machines and transporters are controlled by the corresponding cognitive agent. The system reacts to disturbances autonomously based on the algorithm of each autonomous entity or the cooperation with them. To develop the ant colony inspired manufacturing system, the disturbances happened in the machining shop of a transmission case were analyzed to classify them and to find out the corresponding management methods. The system architecture with the autonomous characteristics was generated with the cognitive agent and the ant colony technology. A test bed was implemented to prove the functionality of the developed system.

Risk Priority Analysis for Preventing Electrical Fires in Food Manufacturing Electrical Facilities (식료품제조업 전기설비의 전기화재방지를 위한 위험우선순위 분석)

  • Seung Ku Lee;Doo Hyun Kim;Sung Chul Kim
    • Journal of the Korean Society of Safety
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    • v.39 no.1
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    • pp.16-26
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    • 2024
  • This study aims to introduce a method for risk assessment analysis aimed at preventing electrical fires within the manufacturing industry. Initially, we provided a functional block diagram illustrating the electrical equipment employed in various processes within a food manufacturing company in Chungcheongbuk-do. Subsequently, we categorized the components of each machine outlined in the functional block diagram and determined the priority of failure for each classified component. Upon implementing the model in the frying process of the food manufacturing company, specific components, including MC, motor, mixer heater, electric wiring, and terminal block, exhibit a risk priority number (RPN) of 40 or higher. This identified an electrical issue within the manufacturing process and environment. Consequently, we propose a methodology to identify latent failure modes that could escalate into fires or systemic issues if not promptly addressed. It is essential to note that while the FMEA presented in this study may not immediately impact food manufacturing, its applicability extends to various workplaces.

A Study on the Production Planning and Management for Automated Clothing Manufacture (의류산업의 생산 자동화 현황과 그에 따른 생산기획 및 관리에 관한 연구)

  • 박진아;조진숙
    • Journal of the Korean Society of Clothing and Textiles
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    • v.21 no.1
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    • pp.19-34
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    • 1997
  • The goals of this study are to suggest the guidance for automated clothing manufacture by analysis the technology of the automated manufacturing facilities and to propose how improve the efficiency of the production planning and management for automated clothing manufacture In this study, the research about the automated clothing manufacturing machines and the analysis about the modules and functions of apparel information systems were performed. In order to understand the factory automation of the larger clothing firms, the case study method was used. The case study samples were 3 clothing firms. The results and suggestions are as follows: 1. An information technology for automated clothing manufacture has enabled the computer integrated manufacturing system to connect production planning and management part with each work station on the factory floor. 2. The apparel information system to integrate and manage manufacturing informations from each workstation and the apparel CAD system are used in the department of production planning. At the cutting room, there are automated manufacturing machines like an automatic spreading system and an automatic cutting system. Sewing room has the computer controlled unit production system and semi-automated sewing machines. In addition, in the finishing room, an automatic packing machine and a press system are used and besides a warehousing system has been developed. Considering these available technology, for better product efficiency, it is necessary to consider and utilize the specific character of these automatic manufacturing machines and computer system whether they proper to each product style. 3. Most of the clothing manufacturers are in the stage of semi-automated manufacture. In order to improve the manufacturing environment, it is needed to gradual procedure of manufacturing automation with considering the firm's financial condition, existing facilities and staffs operating machines. The case study sample firms are in the high degree of manufacturing automation. They can accomplish the flexible manufacturing system to link the information system with each work station menufacturing system by computerized control. For the case of the firm having already used the computer integrated manufacturing and managing system, it is necessary that the function to deal with drawing information is added to the retaining module of the apparel system.

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An Analysis on the efficiency of Small Manufacturing Industry - before and after IMF - (IMF전후의 중소제조업의 경영효율성 분석)

  • Lee, Cham-Soo
    • Korean Business Review
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    • v.14
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    • pp.169-187
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    • 2001
  • In the recent efficiency study became accomplished generally a listed company, the efficiency study of small manufacturing industry is deficient. The purpose of this study analysis efficiency of small manufacturing industry by using the DEA model. DEA model is non-financial approach method to measure relative efficiency by input factors and output. The panel data from 1996 to 1999 are used for the analysis. The relative mean-efficiency can be summarized as follows. The wholesale trade and commission trade manufacturing industry 68.99%, communication equipment manufacturing industry 60.58%, food products and beverages manufacturing industry 91.05%, motor vehicles, trailers and semitrailers manufacturing industry 85.80%, basic metals manufacturing industry 88.96%, pulp, paper and paper products manufacturing industry 96.53%, chemical and chemical products manufacturing industry appeared with 78.67%. The results is expected to provide the empirical evidence useful to enhancing the competitiveness of manufacturing industry in korea.

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A Study on the monitoring of tool wear in face milling operation (밀링공구의 마모 감시에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.69-74
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    • 1998
  • In order to monitor the tool wear in milling operation, cutting force is measured as the tool wear increased. The digital signal processing methods are used to detect the tool wear . As AR parameter extract the feature of tool wear , it can be used as input parameter of pattern classifier. The FFT monitor the tool wear exactly , but it can not do real time signal processing. The band energy method can be used to real time monitoring of tool wear ,but int can degrade the exact monitoring.

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High Level Test Generation (상위 수준 설계에서의 테스트패턴 생성)

  • 김종현;박승규김동욱
    • Proceedings of the IEEK Conference
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    • 1998.10a
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    • pp.1005-1008
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    • 1998
  • IC testing plays a very important role in IC manufacturing process. Modern complex ASIC chips making it difficult for gate level and RLT level test generation techniques to generate good test vector in resonable time. In this paper we proposed new test pattern generation method in VHDL description to detect manufacturing faults. This method based on software testing can easily generate test vector and independent to synthesis result.

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An Interface Method for MMS on ATM Networks (ATM 망위에 생산 메시지 규약의 연결방법에 대한 연구)

  • 김동성;문홍주권욱현
    • Proceedings of the IEEK Conference
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    • 1998.10a
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    • pp.71-74
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    • 1998
  • In this paper, an interface method for MMS on ATM networks is proposed. It can apply to the realtime communication and the remote control in wide-area manufacturing complex and virtual factory. It is used for the downloading program, the reporting and gathering of data and the remote control for the remote client. The developed interface rule is basd on the rule for MMS on TCP/IP. The main goals of implementation are to verify whether MMS on ATM is able to meet the requirements of factory automation and manufacturing complex.

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