• Title/Summary/Keyword: manufacture process

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Decision-Making of Casting Process using Expert System (전문가 시스템을 이용한 주조법 결정)

  • Kim, Jong-Do;Yoon, Moon-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.54-60
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    • 2014
  • In industry, several casting process are widely used to manufacture complex and accurate blank part of hard materials such as aluminum, casting steels, bronze and magnesium alloys which are difficult to manufacture in a blank shape. Even if the casting process does not high accuracy superior surface characteristics other machining process, the casting process is widely used in manufacturing blank part. Furthermore, it is difficult to select appropriate casting process a part among several casting process. for effective selection different process, a careful decision given casting application is necessary. An appropriate casting for a given material and shape condition must be selected for novice engineers in industry. In this paper, an expert system based on an analytic network process(ANP) is suggested for best selection of casting considering a prior interdependency effect among various factors such as material, geometry, process capability, economy and equipment.

Study on the Process of manufacture of Standard Acu-Figure (표준침구동인(標準鍼灸銅人) 제작(製作) 과정(過程) 소고(小考))

  • Son, In-Cheol
    • Journal of Acupuncture Research
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    • v.17 no.1
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    • pp.13-25
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    • 2000
  • According to development of acu-figure which has been existed in Korea, China and Japan through successive generation and conservation status, I classified the process of manufacture of Standard Acu-Figure that is the first manufactured form in Korea historically. And conclusion was as follows. In history, the first acu-figure was manufactured in Song(宋) Dynasty by Wang Yu Il(王維一). after that acu-figure had been made various type in the each countries. In japan, Cheon Seong Acu-Figure(天聖銅人) was imported and preserved and similar shape acu-figure was manufactured. In Korea, Chim Geum Acu-Statue(鍼金銅像) is unique acu-figure that is conservated and exhibited in museum. Standard Acu-Figure was manufactured after the model of standard human body. First step process of standard acu-figure manufacture undertook at my lab, next step, investigation, discussion, reform was proceeded along with other chief professors major in meridian and acupuncture point.

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Manufacture of Doubly Curved Sheet Metals Using the Incremental Roll Forming Process and Prediction of Formed Shapes for Precision Forming (점진적 롤 성형공정을 이용한 이중곡률의 금속판재 제작 및 정밀성형을 위한 형상 예측)

  • 윤석준;양동열
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.95-102
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    • 2004
  • A flexible incremental roll forming process has been developed by adopting the advantages of the incremental forming process and the roll forming process: i.e., inherent flexibility of the incremental forming process and continuous bending deformation of the roll forming process. It has an adjustable roll set as a forming tool composed of one upper center roll and two pairs of lower support rolls, which plays a key role during forming process. Through the experiments based on the various combinations of process parameters, it is shown that the incremental roll forming process is so effective as to manufacture various doubly curved sheet metals including concave-convex combination shapes in which there exists a line of inflection. The proposed relationship of the experimental parameters and the radius of curvature of the formed sheet boundary is found to be useful in prediction and control of the final shape.

Investigation Into the Manufacture of 3D Functional Parts using VLM-ST and Its Applied Technology (발포폴리스티렌 폼을 이용한 단속형 가변적층 쾌속조형공정과 응용기술을 이용한 3차원 기능성 제품 제작에 관한 연구)

  • Ahn D. C.;Lee S. H.;Choi H. S.;Kim K. D.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.190-194
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    • 2001
  • The integration of rapid prototyping and tooling has the potential for the rapid net shape manufacturing of three-dimensional parts with geometrical complexity. In this study, a new rapid prototyping process, transfer type of Variable Lamination Manufacturing (VLM-ST), was proposed to manufacture net shape of 3-D prototypes. In order to examine the efficiency and applicability of the proposed process, various 3-D parts, such as a world-cup logo, and extruded cross and a knob shape, were fabricated on the apparatus. In addition, the new rapid tooling process, which is a triple reverse process, was proposed to manufacture of 3-D functional part using VLM-ST prototypes and the plastic part of the knob shape was produced by the new rapid tooling process.

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CAE of Sheet Metal Forming Processes - The Present Status and The Future Prospect (박판성형에서의 CAE - 현황과 전망)

  • 양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.25-36
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    • 1994
  • The sheet metal forming process is one of the most important manufacturing processes in the modern industry. From the view point of mechanics involved, it is very difficult to predict whether a newly designed sheet metal part can be formed without defects such as fracture, wrinkling and surface unevenness, etc. In order to reduce the effort taken in the trial-and-error process and to control the process effectively, a systematic method for process modeling is to required. The aim of sheet forming simulation through the process modeling is to reduce the lead time for die disign and manufacture by process modeling is to reduce the lead time for die design and manufacture by means of investigating the deformation mechanics and the mutual interaction between the process parameters. In this paper, the necessity, the present status, and the future technology about CAE of sheet forming simulation have been discussed.

Design For Manufacture and Assembly(DFMA) (생산공정 및 조립을 고려한 설계)

  • 이건상
    • CDE review
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    • v.8 no.3
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    • pp.40-51
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    • 2002
  • Design and manufacturing (or production) must be closely interrelated. They should never be viewed as separate disciplines or activities. Each part or component of a product must be designed so that it not only meets design requirements and specifications, but also can be manufactured and assembled economically, ecologically and with relative ease. This approach improves productivity and allows a manufacturer to remain competitive. This broad view has become recognized as the area of design for manufacture and assembly(DFMA). Here the principles of the DFMA and their some examples are reviewed.

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Forming Method to Manufacture a Doubly Curved General Quadrilateral Sheet Metal Using the Incremental Roll Forming Process (점진적 롤 성형 공정을 이용한 이중 곡률을 갖는 일반적인 사각형 시편의 성형 방법)

  • Yoon S.J.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.978-981
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    • 2005
  • In order to manufacture a doubly curved sheet metal effectively, a flexible incremental roll forming process has been developed by adopting the advantages of the incremental forming process and the roll forming process by combining inherent flexibility of the incremental forming process and continuous deformation of the roll forming process. The forming method has been further enhanced to form general quadrilateral blanks (including a square, a rectangle, a symmetrical trapezoid and an asymmetrical trapezoid, etc.) into doubly curved shapes by controlling the forming paths developed by various experiments.

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Expert Process Design System Interfaced with CAD for Injection Mold Manufacture (CAD인터페이스된 사출금형 공정설계 전문가시스템)

  • Cho, Kyu-Kap;Lim, Ju-Taek;Oh, Jung-Soo
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.2
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    • pp.119-132
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    • 1993
  • This paper deals with the development of an expert process design system interfaced with CAD for porismatic parts in injection mold manufacture. The developed CAD/CAPP system consists of two modules such as CAD interface module and process design module. Parts are represented using AutoCAD system on the IBM PC/AT. CAD interface module recognizes form features and manufacturing features of the part using form feature recognition algorithm and manufacturing feature recognition rule base. Process design module selects operations and determines machine tools, cutting tools and operation sequencing by using knowledge base which is acquired from expert process planners. A case study is implemented to evaluate feasibilities of the function of the proposed system. The CAD/CAPP system can improve the efficiency of process design activities and reduce the time required for process design.

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Optimization Methodology Integrated Data Mining and Statistical Method (데이터 마이닝과 통계적 기법을 통합한 최적화 기법)

  • Jung, Hey-Jin;Song, Suh-Ill
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2006.11a
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    • pp.205-210
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    • 2006
  • Nowaday manufacture technology and manufacture environment are changing rapidly. By development of computer and enlargement of technique, most of manufacture field are computerized. It is measured automatically do much quality characteristics thereby and great many data happen in a day. corporations is important if have gotten fast information that are useful from wide data to go first in international competition according to these change. Statistical process control(SPC) techniques are used as a problem solution tool at manufacturing process until present. However, this statistical methods is not applied more extensively because have much restrictions in realistic problem. In this paper, wish to develop more realistic and scientific new statistical design techniques doing to integrate data mining(DM) and statistical methods by the alternative to cope these problem. First step selects significant factor using DM techniques from datas of manufacturing process including much factors and second step wish to find optimum of process after get the estimated response function through response surf ace methodology(RSM) that is statistical techniques.

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Optimization Methodology Integrated Data Mining and Statistical Method (데이터 마이닝과 통계적 기법을 통합한 최적화 기법)

  • Song, Suh-Ill;Shin, Sang-Mun;Jung, Hey-Jin
    • Journal of Korean Society for Quality Management
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    • v.34 no.4
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    • pp.33-39
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    • 2006
  • These days manufacture technology and manufacture environment are changing rapidly. By development of computer and enlargement of technique, most of manufacture field are computerized. In order to win international competition, it is important for companies how fast get the useful information from vast data. Statistical process control(SPC) techniques have been used as a problem solution tool at manufacturing process until present. However, these statistical methods are not applied more extensively because it has much restrictions in realistic problems. These statistical techniques have lots of problems when much data and factors are analyzed. In this paper, we proposed more practical and efficient a new statistical design technique which integrated data mining (DM) and statistical methods as alternative of problems. First step is selecting significant factor using DM feature selection algorithm from data of manufacturing process including many factors. Second step is finding optimum of process after estimating response function through response surface methodology(RSM) that is a statistical techniques