• Title/Summary/Keyword: manual materials handling

Search Result 61, Processing Time 0.025 seconds

Determination of Optimal Permissible Weights in Manual Material Handling for High Lifting Frequency (고인양빈도에 대한 수운반작업의 최적 허용중량 결정)

  • 홍성일;이종권;남현우
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.18 no.36
    • /
    • pp.1-11
    • /
    • 1995
  • Manual lifting, as a part of manual materials handling activities, is recognized by authorities in the fields of occupational health and safety as a major hazards to industrial workers. In order to minimize the injuries caused by manual material handling activities as well as maximize job productivity, it is important to determine the maximum weights. This paper presents the optimal combination of membership functions according to the high lifting frequency and determines the safe maximum acceptable weights in manual lifting activities through the actual experiment.

  • PDF

The Study of the Influence of Intra-Abdominal Pressure to Manual Materials Handling

  • Woo, Tsun-Yu
    • Industrial Engineering and Management Systems
    • /
    • v.7 no.1
    • /
    • pp.90-98
    • /
    • 2008
  • This research selects the lifting task to be the main subject. Four experiments were designed to measure which among lifting postures, lifting heights, waist-belt, and breathing control significantly influences intra-abdominal pressure (Gallagher, 1991; Lavender, Andersson and Natarajan, 1999). The experimental results were taken to be the recommendations of the manual materials handling work design. The research findings reveal that the symmetrical stoop posture is the most significant to the intra-abdominal pressure within all lifting postures. When the lifting height is increased, the intra-abdominal pressure produced relatively goes up. Also, the combination of symmetrical stoop posture, waist-belt use, and inspiration and holding at the same time is the most efficient in carrying out lifting tasks. Simultaneously, the research discovers that for any posture, the volume of the intra-abdominal pressure is much bigger when using the waist-belt compared to when it is not used. Therefore, the waist-belt design for the lifting works might be the future research approach.

A Study on the Determination d Membership Function for Manual Materials Lifting (중량물 수인양에서의 구성함수 결정에 관한 연구)

  • 이종권;송서일
    • Journal of the Korean Society of Safety
    • /
    • v.8 no.4
    • /
    • pp.82-90
    • /
    • 1993
  • Manual lifting, as a part of Manual Materials Handling Activities, is recognized by authorities in the field of occupational health and safety as a major hazard to industrial workers. The most important problem in applying fuzzy model of manual materials lifting is the decision of membership functions on each approaches. : Biomechanical, Physiological, Psychophysical. The primary objectives of this paper suggests to process deciding the most acceptable membership functions for establishing permissible weights on manual lifting activities using fuzzy sets.

  • PDF

An Ergonomic Study on the Work Loads of Manual Workers (현장근로자의 생체부하에 관한 인간공학적 연구)

  • 이상도;우동필
    • Journal of the Korean Society of Safety
    • /
    • v.14 no.3
    • /
    • pp.174-180
    • /
    • 1999
  • The objective of this study was to investigate the effects of carrying postures and weight of load carried one time on a worker when carrying heavy loads. Six male students participated in this study to perform a manual materials carrying task as subjects. To make comparison of work loads with physical work capacity, maximal oxygen uptake measurement tests were performed with submaximal test. The average oxygen consumption for the tasks of this study was 27.59~31.93% $VO_2$max. The results showed that the weight of load carried one time affects on working heart rate and oxygen consumption($VO_2$). It was found that the workload was significantly lower when handling a 20kg load at a frequency rate of 3times/min than when handling a 40kg load at a frequency rate of 1.5 times/min. There was no difference between carrying postures. It is concluded from the results of this study that the workload can be reduced by controlling conditions of a manual materials handling task.

  • PDF

A study of the Infantry Backpack System for Portability and Mobility Performance (보병용 배낭의 휴대 및 이동 성능에 관한 연구)

  • Chung, SungHak
    • Journal of the Korea Society of Computer and Information
    • /
    • v.19 no.3
    • /
    • pp.155-161
    • /
    • 2014
  • The objective of this study is to weight analysis portable backpack system of infantry weapon systems for ergonomic design in manual materials handling tasks. For the product design, we analyzed the ergonomic guidelines and status of similar weapon systems by comparing the efficient operation performance provide for the basic data. Result of this study, the relationship between portability and mobility presented for schematic. In the short distance of the short biomechanical criterion, 1-2 hours in the middle of moving psychophysical criterion, 4 hour or more long-distance criterion applied for the physiological criterion for easy of trade-offs that need to be considered. This study suggests for 4 research items for infantry backpack system in manual materials handling tasks. Throughout the result of anthropometric populations, the 5%tile body weight for -0.91kg but 95%tile in 34.17kg considered to be margin for free, easy and efficient operation for the weight margin between portability and mobility in manual materials handling tasks.

Comparison of Muscle Strength for One-hand and Two-hands Lifting Activity (한 손 들기 작업과 양 손 들기 작업의 근력 능력 비교 연구)

  • Kim, Hong-Ki
    • Journal of the Ergonomics Society of Korea
    • /
    • v.26 no.2
    • /
    • pp.35-44
    • /
    • 2007
  • Work-related musculoskeletal disorders (WMSDs) are a major problem in industries in which manual materials handling is performed by workers. To prevent these WMSDs, it is necessary to understand the muscular strength capability and use this knowledge to design job and selection and assignment of workers. Even though two-hands lifting activity of manual materials handling tasks are prevalent at the industrial site, many manual materials handling tasks which require the worker to perform one-hand lifting are also very common at the industrial site and forestry and farming. However, a few researches have been done for one-hand lifting activity of manual materials handling tasks. The objective of this study is to compare one-hand and two-hands lifting strength in terms of static and dynamic strength of the lifting activity for the ranging from the height of knuckle to elbow. It is shown in this study that the isometric lifting strength of one-hand is ranging from 54.7 to 63.3% of the one of two-hands. However, it is found that there is no significant difference between a person's isometric lifting strength for left-hand and right-hand. It is also shown that there is no significant difference between the peak force under the dynamic sub-maximal loading with one-hand and two-hands lifting activity. Similar results were obtained for the peak acceleration and peak velocity under the dynamic sub-maximal loading with one-hand and two-hands lifting activity. Isometric lifting strength at the height of knuckle was ranging from 2 to 3 times of the dynamic peak force during sub-maximal lifting. It is concluded that the dynamic peak forces under the sub-maximal loading are not highly correlated with the isometric lifting strength in similar postures.

Determination of the Optimal Handle Position for Cartons through the Evaluation of Youth User's Preferences (청년층 사용자 선호도 평가를 통한 박스손잡이의 최적위치 설정)

  • Jung, In-Ju;Jung, Hwa-S.
    • Journal of the Ergonomics Society of Korea
    • /
    • v.26 no.4
    • /
    • pp.49-56
    • /
    • 2007
  • Handles on objects are very important to increase the safety and efficiency of manual handling of people who use them. In this study, four different prototype cartons combined with auxiliary handles were designed to determine the optimal handle position of cartons through the evaluation of user preferences. Twenty male students are participated in the experiment. Likert-5 point summated rating method was applied to evaluate the user preferences for provided handles of the carton among upper, middle, and lower position under the four different sizes and materials handling conditions(carrying positions). The results show that the subjects preferred upper part of the handle on the small cartons regardless of the carrying positions while upper and middle parts of the handle on the big cartons for handling above the waist height were preferred. An optimal handle position depending on the different sizes of carton and the different carrying positions were recommended based on the results of evaluation. It is thus recommended that the cartons provide handles on its relevant position depending on the size and materials handling condition to reduce the musculoskeletal stress and in turn to increase the user satisfaction.

Weightless Control of Air Hoist using Compressed Air (압축공기를 이용한 에어호이스트의 무중력화 제어)

  • 이강호;배상일;홍대선;정원지
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2000.10a
    • /
    • pp.144-144
    • /
    • 2000
  • Air balance hoists are widely used in handling of heavy materials in industry. Currently used air balance hoists adopt manual switches for vertical motion, thus the operator has a difficulty in operating of the switches and handling of material simultaneously. To overcome this difficulty, this study develops a weightless air-balance-hoist system using compressed air. This system memorizes the weight of material in terms of pneumatic pressure with a pneumatic circuit. Such memory of the material weight is used for achieving weightless handling of materials. Through a series of experiments, handling forces and the response of the system for various material weights are analyzed. The results show that the developed system can be used for weightless handling o( heavy materials.

  • PDF

Effects of Material Position on Postural Stability during Manual Material Handling Tasks (인력물자취급작업시 작업 대상물의 위치가 신체자세동요에 미치는 영향)

  • Park, Jae-Gyu;Park, Seong-Ha
    • Journal of the Ergonomics Society of Korea
    • /
    • v.23 no.4
    • /
    • pp.1-8
    • /
    • 2004
  • The objective of this study is to identify the effects of material position and physical fatigue on postural stability. Ten male subjects participated in this study. After bicycling exercises, their centers of pressure (COPs) were measured under four material handling positions and four excercise levels. The measured COPs were then utilized to calculate postural sway length in each experimental condition. Subjects' postural stability was quantified using the sway length. Results showed that the effect of different material handling position was significant on the postural sway length in both the posterior-anterior axis and the medio-lateral axis. Results also showed that the postural sway length was increased as physical fatigue accumulated, significantly in subject's posterior-anterior axis. The results imply that bearing a material on the back or front with both hands appeared to cause least sway length and instability.

Estimation for Dynamic Deformation of the Cushioning Materials of Packaging for the Pears by Shock and Vibration During Transportation (유통 중 진동충격에 의한 배 포장 완충재의 동적 변위 추정)

  • Jung, Hyun-Mo;Park, In-Sig;Kim, Man-Soo
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
    • /
    • v.11 no.1
    • /
    • pp.17-24
    • /
    • 2005
  • During handling unitized products, they are subjected to a variety environmental hazards. Shock and vibration hazards are generally considered the most damaging of the environmental hazards on a product, and it may encounter while passing through the distribution environment. A major cause of shock damage to products is drops during manual handling. The increasing use of unitization on pallets has been resulted in a reduction in the manual handling of products and with it a reduction in the shock hazards. This has caused and increasing interest in research focused on vibration caused damage. the use of pallets as a base for unitizing loads, aids in the mechanical handling, transportation and storage of products. Besides aiding in the handling, transportation and storage of products, a pallet also acts on and interface between the packaged goods and the distribution environment. The determination of the impact deformation of the cushioning materials such as tray cup (polymeric foam) and corrugated fiberboard pad must be carried out to design the proper packaging system providing adequate protection for the fruit, and to understand the complex interaction between the components of fruit when they relate to expected transportation vibration inputs. In this study, the theoretical analysis of impact deformation for cushioning materials by dynamic vibration. The impact deformations of SW and DW corrugated fiberboard pad in acceleration amplitudes of 0.25 G-rms and 0.5 G-rms that were usually generated in transport vehicles during distribution environments were very small compare with the thickness of corrugated fiberboard pad. The maximum of vibration acceleration level of tray cup by vibration impact was about 3.2 G-rms. The theoretical allowable acceleration (G-factor) of the pear was 0.7102 G-rms, and the maximum dynamic deformation estimated within G-factor was about 1 mm.

  • PDF