• Title/Summary/Keyword: magnesia cement

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Early-Age Compressive Strength of Magnesia-Phosphate Composite with Phosphate Type (인산염 종류에 따른 마그네시아-인산염 복합체의 초기 압축강도 특성)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.185-186
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    • 2016
  • Four mortar mixes tested to evaluate the early-age compressive strength of magnesia-phosphate composite with phosphate type. Monopotassium phosphate, dipotassium phosphate, ammonium dihydrogen phosphate and diammonium phosphate used as phosphate. Test results show that the compressive strength of mortar used monopotassium phosphate as phosphate was highest, while compressive strength of mortars used dipotassium phosphate and diammonium phosphate as phosphate were not developed.

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Fundamental Properties of MgO Base Ceramic Mortar for Concrete Repair Material (MgO계 세라믹 모르타르를 활용한 콘크리트 보수재료의 기초물성평가)

  • Park, Joon-Woo;Ann, Ki-Yong
    • Journal of the Korea Concrete Institute
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    • v.29 no.4
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    • pp.407-413
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    • 2017
  • The fundamental property of magnesia phosphate cement (MPC) for concrete repair material was investigated in this research. For mechanical properties, setting time, compressive strength and tensile/flexural bond strength were measured, and hydration products were detected by X-ray diffraction. The specimens were manufactured with dead burnt magnesia and potassium dihydrogen phosphate was admixed to activate the hydration of magnesia and a borax was used as a retarder. To observe the pore structure and ionic permeability of MPC mortar, mercury intrusion porosimetry was performed together with rapid chloride penetration test (RCPT). As a result, time to set of Fresh MPC mortar was in range of 16 to 21 min depend on the M/P ratio. Borax helped delaying setting time of MPC to 68 min. The compressive strength of MPC with M/P of 4 was sharply developed to 30 MPa within 12 hours. The compressive strength of MPC mortar was in range of 11.0 to 30.0 MPa depend on the M/P ratio at 12 hours of curing. Both tensile and flexural bond strength of MPC to old substrate (i.e. MPC; New substrate to OPC; Old substrate) were even higher than ordinary Portland cement mortar (i.e. [OPC; New substrate] to [OPC; Old substrate]) does, accounting 19 and 17 MPa, respectively. The total pore volume of MPC mortar was lower than that of OPC mortar. MPC mortar had the entrained air void rather than capillary pore. The RCPT showed that total charge passed of OPC mortar had more than that of MPC mortar, which can be explained by the pore volume and pore distribution.

The Bond Characteristics of Ultra Rapid Hardening Mortar for Repair using Magnesia-Phosphate Cement (마그네시아 인산염 시멘트를 이용한 초속경 보수 모르타르의 접착특성)

  • Lee, Sun-Ho;Kwon, Hee-Sung;Paik, Min-Su;Ahn, Moo-Young;Lee, Young-Do;Jung, Sang-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.609-612
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    • 2008
  • Ultra Super Early Strength Cement is a material that satisfies these requirements. early hydration heat however, is significant over regular concrete, thus discretion is advised for thermal cracks in accordance with heat generation when constructing a large-scale structures. In addition, the negative point that it is difficult to achieve required strength in a short period of time following rubbing process while retaining workability, the cement is being used conditionally for engineering material and Ultra Super Early Strength Cement for maintenance material for construction doesn't exist. Magnesia Phosphate Cement, which is currently under studies in overseas uses no extra admixture and has strong points of Ultra Super Early Strength as well as favorable construction-ability and adhesive stability to the prototype concrete. These factors stem recognition that it could be used as maintenance material for construction of diverse applicability. In order to provide necessary data to increase practicality of the magnesia phosphate cement for Ultra Super Early Strength Mortar, the study carried out simulate experiment on member of framework to review field applicability.

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Synthesis and Characterization of Zinc Phosphate Cement Powder and Cement-forming Liquid

  • Park, Choon-Keun
    • The Korean Journal of Ceramics
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    • v.3 no.4
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    • pp.269-273
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    • 1997
  • Chemical composition of cement powder influences the setting time and early compressive strength development. The setting time increases as the amounts of zinc oxide and magnesium oxide are increased. For one day compressive strength development, a cement powder with a composition 90% ZnO, 8% MgO and 2% silica resulted in the highest strength (greater than 1, 090 kg/$\textrm{cm}^2$). Cement-forming liquids also need to be buffered, with both aluminum and zinc ions, for a good consistency and a higher strength of the zinc phosphate cement. These liquids control the setting reactions.

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Evaluation of Magnesia Cement Using MgCO3 and Serpentine (MgCO3와 사문석을 사용한 마그네시아 시멘트의 특성평가)

  • Lee, Jong-Kyu;Soh, Jung-Sub;Chu, Yong-Sik;Song, Hun;Park, Ji-Sun
    • Korean Journal of Materials Research
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    • v.22 no.11
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    • pp.598-603
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    • 2012
  • MgO based cement for the low-temperature calcination of magnesite required less energy and emitted less $CO_2$ than the manufacturing of Portland cements. Furthermore, adding reactive MgO to Portland-pozzolan cement can improve their performance and also increase their capacity to absorb atmospheric $CO_2$. In this study, the basic research for magnesia cement using $MgCO_3$ and magnesium silicate ore (serpentine) as starting materials was carried out. In order to increase the hydration activity, $MgCO_3$ and serpentinite were fired at a temperature higher than $600^{\circ}C$. In the case of $MgCO_3$ as starting material, hydration activity was highest at $700^{\circ}C$ firing temperature; this $MgCO_3$ was completely transformed to MgO after firing. After the hydration reaction with water, MgO was totally transformed to $Mg(OH)_2$ as hydration product. In the case of using only $MgCO_3$, compressive strength was 35 $kgf/cm^2$ after 28 days. The addition of silica fume and $Mg(OH)_2$ led to an enhancements of the compressive strength to 55 $kgf/cm^2$ and 50 $kgf/cm^2$, respectively. Serpentine led to an up to 20% increase in the compressive strength; however, addition of this material beyond 20% led to a decrease of the compressive strength. When we added $MgCl_2$, the compressive strength tends to increase.

Characteristic of the mixing ratio Magnesia Phosphate Composite (MPC) Exterior Material Artificial Stone According to the Waste Porcelain mixing ratio (폐자기 혼합비율 마그네시아 인산염 복합체(MPC) 외장재 인조석재의 특성)

  • Yoo, Yong-Jin;Jo, Byeong-Nam;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.160-161
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    • 2013
  • Recently, the enviroment problem is serious due to the global warming phenomenon because of the greenhouse gas exhaustion. In addition, the effort to reduce the problem in the situation where the severity of the destruction of environment because of the indiscriminate picking of the that is the raw material of the cement, Accordingly, in the interior of a country, the industrial site using the artificial stone instead of the natural stone is increased. Thus the cement reduction amount of use and substitute material research is the urgent actual condition with the gas emission, which here it is generated in conducting compression molding in the building stone manufacturing process performance degradation phenomenon and fire resistance, and problem of the durability. limestone and aggregate and exhaustion of resource are emphasized is continued. In this research, the fly ash and waste porcelain is applied to the magnesia phosphate composite (MPC) and the characteristic of the artificial stone according to it tries to be looked into.

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Abrasion Resistance Property of the Magnesia Phosphate Ceramics(MPC) Artificial Stone Using the Waste Porcelain (폐자기를 사용한 마그네시아 인산염 세라믹(MPC) 인조석재의 내마모특성)

  • Yoo, Yong-Jin;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.51-52
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    • 2014
  • Recently, it is the global warming phenomenon because of the greenhouse gas exhaustion caused by and the environment problem is serious. And it is the situation where the problem of the exhaustion of resource because of the indiscriminate picking of the that is the raw material of the cement, limestone and natural aggregate are emphasized. In addition, thus the cement reduction amount of use and substitute material research is the urgent actual condition with the gas emission, which here it is generated in conducting compression molding in the building stone manufacturing process performance degradation phenomenon and fire resistance, and problem of the durability. Therefore, in this research, because of being the magnesia phosphate ceramics, the waste porcelain is applied and the anti-wearing character of the artificial stone according to it tries to be investigated.

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Suggesting Optimum Mix Proportion of Hardener for Soil-pavement Concrete Incorporating Natural Organic Lime and Magnesia-lime (천연유기석회 및 고토석회를 조합한 흙 포장 콘크리트용 경화재의 최적배합안 도출)

  • Han, Min-Cheol;Han, Jun-Hui
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.2
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    • pp.113-121
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    • 2020
  • Lots of soil-pavement concrete placed showed a number of problems such as decreasing strength, and durability. In this research, to provide a solution of the problem reported the wasting materials of natural organic lime and magnesia lime were used as a hardener to achieve sufficient performance of soil-pavement concrete. Namely, as a stimulus of blast furnace slag, the natural organic lime and magnesia lime were tested within the mix proportion of 0 to 10 % for each lime to make a new hardener. As a result, in the case of mortar with 1 to 3 % of cement to fine aggregate, 30 % replaced blast furnace slag showed the more favorable results with 5 to 5 % of mix proportion for natural organic lime and magnesia lime.

Effect of Inorganic Admixture for Magnesia Cement Using MgCO3 and Serpentine (MgCO3와 사문석을 사용한 마그네시아 시멘트의 무기 첨가제 영향)

  • Lee, Jong-Kyu;Soh, Jung-Sub
    • Korean Journal of Materials Research
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    • v.25 no.2
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    • pp.75-80
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    • 2015
  • The carbon dioxide($CO_2$) released while producing building materials is substantial and has been targeted as a leading contributor to global climate change. One of the most typical method to reducing $CO_2$ for building materials is the addition of slag and fly ash, like pozzolan material, while another method is reducing $CO_2$ production by carbon negative cement development. The MgO-based cement was from the low-temperature calcination of magnesite required less energy and emitted less $CO_2$ than the manufacturing of Portland cements. It is also believed that adding reactive MgO to Portland-pozzolan cements could improve their performance and also increase their capacity to absorb atmospheric $CO_2$. In this study, the basic research for magnesia cement using $MgCO_3$ and magnesium silicate ore (serpentine) as main starting materials, as well as silica fume, fly ash and blast furnace slag for the mineral admixture, were carried out for industrial waste material recycling. In order to increase the hydration activity, $MgCl_2$ was also added. To improve hydration activity, $MgCO_3$ and serpentinite were fired at $700^{\circ}C$ and autoclave treatment was conducted. In the case of $MgCO_3$ as starting material, hydration activity was the highest at firing temperature of $700^{\circ}C$. This $MgCO_3$ was completely transferred to MgO after firing. This occurred after the hydration reaction with water MgO was transferred completely to $Mg(OH)_2$ as a hydration product. In the case of using only $MgCO_3$, the compressive strength was 3.5MPa at 28 days. The addition of silica fume enhanced compressive strength to 5.5 MPa. In the composition of $MgCO_3$-serpentine, the addition of pozzolanic materials such as silica fume increased the compression strength. In particular, the addition of $MgCl_2$ compressive strength was increased to 80 MPa.