• Title/Summary/Keyword: machine tools

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Constructing Rule Base of knowledge structure for Intelligent Machine Tools (지능공작기계 지식구조의 규칙베이스 구축)

  • Lee S.W.;Kim D.H.;Lim S.J.;Song J.Y.;Lee H.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.954-957
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    • 2005
  • In order to implement Artificial Intelligence, various technologies have been widely used. Artificial Intelligence is applied for many industrial product and machine tools are the center of manufacturing devices in intelligent manufacturing system. The purpose of this paper is to present the construction of Rule Base for knowledge structure that is applicable to machine tools. This system is that decision whether to act in accordance with machine status is support system. It constructs Rule Base of knowledge used of machine toots. The constructed Rule Base facilitates the effective operation and control of machine tools and will provide a systematic way to integrate the expert's knowledge that will apply Intelligent Machine Tools.

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Development of a Basic Structure Design System for Machine Tools by Modular Construction Method (모듈러 구성법을 이용한 공작기계의 기본 구조설계 시스템 개발)

  • 임동휘;김석일
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.2
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    • pp.136-143
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    • 2000
  • The appearance of new machine tools with higher flexibility is in need of a basic structure design system for establishing the systematic and rationalized design and manufacturing procedures. In this study. the basic structure design system for machine tools is realized based on the modular construction method. Machine tools are represented as a whole and modular complex with the directed graph, and all possible structural configurations and codes of machine tools for satisfying the machining requirement are derived from the DNA data and connecting patterns of basic structural elements. Especially the structural configurations of machine tools are visualized by the solid modeling techniques and 3-D graphics techniques.

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Building a Machining Knowledge Base for Intelligent Machine Tools (지능공작기계를 위한 가공 지식의 지식베이스 구성 및 운영)

  • Lee, Seung-Woo;Lee, Hwa-Ki
    • Journal of the Korea Safety Management & Science
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    • v.9 no.5
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    • pp.79-85
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    • 2007
  • Intelligent machines respond to external environments on the basis of decisions that are made by sensing the changes in the environment and analyzing the obtained information. This study focuses on the construction of a knowledge base which enables decision making with that information. Approximately 70% of all errors that occur in machine tools are caused by thermal error. In order to proactive deal with these errors, a system which measures the temperature of each part and predicts and compensates the displacement of each axis has been developed. The system was built in an open type controller to enable machine tools to measure temperature changes and compensate the displacement. The construction of a machining knowledge base is important for the implementation of intelligent machine tools, and is expected to be applicable to the network based intelligent machine tools which look set to appear sooner or later.

Development of Integrated Design System for Structural Design of Machine Tools (공작기계 구조물 설계를 위한 통합설계 시스템 개발)

  • 박면웅;손영태;조성원
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.229-239
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    • 2003
  • The design process of machine tools is regarded as a sequential, discrete, and inefficient works as it requires various kinds of design tools and many working hours. This paper describes an integrated design system embedding a design methodology that can support efficiently and systematically the conceptual structural design of machine tools. The system is a knowledge-based design system and has four machine-tool-specific functional modules including configuration design, configuration analysis, structure design, and structural analysis support module. Through the configuration design and analysis module, a machine configuration appropriate for design requirements is selected, and then the arrangement of ribs fer each structural part is decided in the structure design module. Also, the structural analysis support module is used to evaluate design result by utilizing structural analysis software, ANSYS. The system is applied to design of a tapping machine, and shows that the machine structure can be designed fast and conveniently by processing each design step interactively.

Modelling and dynamic analysis of electro-mechanical system in machine tools (공작기계 시스템의 모델링과 동적 특성 분석)

  • 박용환;신흥철;문희성;최종률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.991-994
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    • 1995
  • Recent trend in machine tools is pursuing the high precision and high speed facility and its architecture is being more complicated. With this tendency, it is required the more precise dynamic analysis of electro-mechanical system in machine tools. In this paper, the exact mathematical model of feed and spindle system of a typical machine tools was induced. The feed system is modeled as 7-mass system including the workpiece and the spindle system as 4-mass system. The simulation results show that the induced model depicts the characteristics of real system very well. The effects of each mechanical element to dynamic motion of a machine are analyzed by simulation with the induced model. It ia anticipated that the induced model can be used in the analysis of various machine architectures and in the design stage of new machine tools.

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Thermal Behavior Analysis of a CNC Lathe (CNC 선반의 열적 거동 해석)

  • 안경기;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.778-783
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    • 1994
  • In operating automated manufacturing system, the long term stability and reliability of NC machine tools become most critical issues. Especially the machining accuracy is dominated by the thermal deformation of machine tools which remains still unsolved and causes troubles in manufacturing operations. Although researches have been carried out on the thermal behavior of a machine tools to minimize or control the thermal deformation of machine tools, the computer models for an analysis of the thermal behacior in machine tools has yet to appear in the open literature. The object of the paper is to present a method of modeling the thermal behavior of a machine tool. The method will make use of finite elements ad be capable of modeling whole machine structures as well as of heat generation processes in the kinematic system components. And temperature distributions and thermal deformations of a CNC lathe are analyzed using the finite element method and are compared with those measured in practice.

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Diagnosing the Cause of Operational Faults in Machine Tools with an Open Architecture CNC

  • Kim Dong Hoon;Kim Sun Ho;Song Jun-Yeob
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1597-1610
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    • 2005
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) that is independent of a CNC vendor. The OAC and machine tools with an OAC have led to a convenient environment in which user-defined applications can be efficiently implemented within a CNC. This paper proposes a method of diagnosing the cause of operational faults. The method is based on the status of a programmable logic controller in machine tools with an OAC. An operational fault is defined as a disability that occurs during the normal operation of machine tools. Operational faults constitute more than 70 percent of all faults and are also unpredictable because most of them occur without any warning. To quickly and correctly diagnose the cause of an operational fault, two diagnostic models are proposed: the switching function and the step switching function. The cause of the fault is logically diagnosed through a fault diagnosis system using diagnostic models. A suitable interface environment between a CNC and developed application modules is constructed to implement the diagnostic functions in the CNC domain. The results of the diagnosis were displayed on a CNC monitor for machine operators and transmitted to a remote site through a Web browser. The proposed diagnostic method and its results were useful to unskilled machine operators and reduced the machine downtime.

The Optimization of Feed System by the Dynamics of Structure and Responsibility (머시닝센터에서 구조물 진동과 응답성을 고려한 이송계 최적화 연구)

  • 김성현;윤강섭;이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.365-369
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    • 2002
  • This paper introduces that the machine tools's feed system optimizes by modeling for simulation and adjusting drive control parameter. The first method is frequency response of speed loop with design parameter by use of MATLAB application, in order that other axis can do equal to bandwidth. The second meted uses various sensor for analyzing machine tools's structure and adjustes jirk limitter.

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Computational Modeling of Mount Joint Part of Machine Tools (공작기계 마운트 결합부의 전산 모델링)

  • Ha, Tae-Ho;Lee, Jae-Hak;Lee, Chan-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.10
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    • pp.1056-1061
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    • 2012
  • FEM analysis is essential to shorten the development time and reduce the cost for developing high-performance machine tools. Mount joint parts play important role to ensure static and dynamic stability of machine tools. This paper suggests a computational modeling of mount joint part of machine tools. MATRIX27 element of ANSYS is adopted to model mount joint parts. MATRIX27 allows the definition of stiffness and damping matrices in matrix form. The matrix is assumed to relate two nodes, each with six degrees of freedom per node. Stiffness and damping values of commercial mount products are measured to build a database for FEM analysis. Jack mounts with rubber pad are exemplified in this paper. The database extracted from the experiments is also used to estimate of stiffness and damping of untested mounts. FEM analysis of machine tools system with the suggested mount computational model is performed. Static and dynamic results prove the feasibility of the suggested mount model.

Evaluation of the Influence of Blast Vibration on Machine Tool Accuracy (발파진동으로 인한 공작기계 가공정도의 영향 평가)

  • Lee, JinKab
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.8
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    • pp.4790-4795
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    • 2014
  • The machine tool is used widely to manufacture and trial manufactured goods in many machinery industries. Blast-induced ground vibration may have an environmental impact, such as damage to the adjacent structures and facilities. This study examined the influence of blast vibration on the accuracy of machine tools. The blast vibration and vibration of machine tools was measured to evaluate the influence of blast vibration on machine tools. Based on the evaluation of the vibration limit of machine tools, the vibration criteria for machine tools in this study were SLIGHTLY ROUGH~ROUGH. By repeated blast vibration, machine tools are more likely show reduced accuracy.