• Title/Summary/Keyword: machine printed

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Fatigue Test of 3D-printed ABS Parts Fabricated by Fused Deposition Modeling (FDM 방식으로 제작된 ABS 재료의 피로 특성 평가)

  • Seol, Kyoung-Su;Shin, Byoung-Chul;Zhang, Sung-Uk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.93-101
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    • 2018
  • FDM is one of the popular 3D printing technologies because of an inexpensive extrusion machine and multi-material printing. FDM can use thermoplastics such as ABS and PLA. The 3D-printed ABS parts fabricated by FDM are attractive in the automotive industry because of their weight. A 10% reduction in weight can increase the fuel economy by approximately 7%. To use 3D-printed ABS parts as automotive parts, we should evaluate the 3D-printed parts in terms of automotive reliability. In this study, 3D-printed ABS samples were evaluated using Ono's rotary bending fatigue test. We obtained an S-N curve for the 3D-printed ABS specimen from the finite-element analysis. The S-N curve can be useful in early-stage design decisions for 3D-printed ABS parts.

Enduring Threads of Tradition : The Block Printed Cottons of Rural Rajasthan

  • Ronald, Emma
    • The International Journal of Costume Culture
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    • v.13 no.1
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    • pp.1-4
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    • 2010
  • The hand printed cottons of India are historically world-renowned for their rich fast colours, elaborate designs, and matchless quality. Until the discovery of synthetic dyestuffs in the latter part of the nineteenth century, the unsurpassed master dyers of cotton were the craftsmen of India-birthplace of cultivated cotton. The Indian printers and dyers monopolised this arcane art of permeating cotton cloth with richly hued, colour-fast designs, and the fruits of their labour proved hugely influential in international trade and the development of modern textile technologies. This paper focuses on a lesser-known body of hand printed cottons, traditionally produced in rural Rajasthan for everyday use by the local pastoral communities. Drawing on extensive research carried out with the region's Chhipa community of hereditary cloth printers, the complex and multiple applications of mordant, dye and resist are illustrated. Often taking months to complete, the enduring popularity of these labour-intensive hand printed cottons is then discussed, particularly in the light of the hugesocial importance borne by cloth in Rajasthan. Cloth and clothing are widely recognised as indicators of social status, gender, rank, and individual and group affiliations. In addition, cloth and clothing have been established as indicators of social, economic, political and technological change. The paper concludes by drawing attention to the recent influx of machine-printed polyester textiles, often replicating the designs or colours of the traditional locally produced cottons. Thus women of the region, whilst using these modern synthetic textiles as part of newer ways of expressing their identity, also visibly retain the values associated with hand printed cottons and traditional dress codes.

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인쇄전자를 위한 롤투롤 프린팅 공정 장비 기술

  • Kim, Dong-Su;Kim, Chung-Hwan;Kim, Myeong-Seop
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.15.2-15.2
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    • 2009
  • Manufacturing of printed electronics using printing technology has begun to get into the hot issue in many ways due to the low cost effectiveness to existing semi-conductor process. This technology with both low cost and high productivity, can be applied in the production of organic thin film transistor (OTFT), solar cell, radio frequency identification (RFID) tag, printed battery, E-paper, touch screen panel, black matrix for liquid crystal display (LCD), flexible display, and so forth. The emerging technology to manufacture the products in mass production is roll-to-roll printing technology which is a manufacturing method by printings of multi-layered patterns composed of semi-conductive, dielectric and conductive layers. In contrary to the conventional printing machines in which printing precision is about $50~100{\mu}m$, the printing machines for printed electronics should have a precision under $30{\mu}m$. In general, in order to implement printed electronics, narrow width and gap printing, register of multi-layer printing by several printing units, and printing accuracy of under $30{\mu}m$ are all required. We developed the roll-to-roll printing equipment used for printed electronics, which is composed of un-winder, re-winder, tension measurement system, feeding units, dancer systems, guide unit, printing unit, vision system, dryer units, and various auxiliary devices. The equipment is designed based on cantilever type in which all rollers except printing ones have cantilever types, which could give more accurate machine precision as well as convenience for changing rollers and observing the process.

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Automatic Punching System using Machine Vision for FPC (비전을 이용한 FPC 필름용 자동펀칭 시스템)

  • Lee Seong-Cheol;Lee Young-Choon;Kim Seong-Min;Sim Ki-Jung
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.976-979
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    • 2005
  • This paper is about the development of automatic FPC(flexible printed circuit) punching instrument for the improvement of working condition and cost saving. FPC is used to detect the contact position of keyboard and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation Is done manually, the accuracy of the punching degree is varied with operator's condition. To improve this manual punch ing operation to the FPC, automatic FPC punching system is introduced. Test algorithms and programs showed good results to the designed automatic punching system and led to the increasement of productivity and huge cost down to law material like FPC by avoiding bad quality.

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A Path Planning Algorithm for Dispenser Machines in Printed Circuit Board Assembly System (인쇄회로기판 조립용 디스펜서의 경로계획 알고리즘)

  • 송종석;박태형
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.6
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    • pp.506-513
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    • 2000
  • This paper proposes a path planning algorithm for dispensers to increase the productivity in printed circuit board assembly lines. We analyze the assembly sequence of the dispenser, and formulate it as an integer programming problem. The mathematical formulation can accomodate multiple heads and different types of heads through extended cost matrix. The TSP algorithms are then applied to the formulated problem to find the near-optimal solution. Simulation results are presented to verify the usefulness of the proposed scheme.

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An Improved Procedure for Component Scheduling in Two Printed Circuit Pack Sequencers (두대의 PCP 생산기계에서의 부품 스케쥴링을 위한 개선방법)

  • Kim, Hyoun-S.;Kang, Hyoun-G.;Lee, Chae-Y.
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.4
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    • pp.479-491
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    • 1995
  • An improved heuristic procedure is presented which minimizes the changeovers of components in manufacturing printed circuit packs (PCP). The proposed procedure first groups similar components and PCPs together as in an existing method. The procedure then assigns each group to a machine such that the load on two machines is balanced. Considerable improvement is obtained compared to the best procedure available in the literature.

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Automatic Alignment and Mounting of FPCs Using Machine Vision (머신비전을 이용한 FPC의 자동정렬 및 장착)

  • Shin, Dong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.24-30
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    • 2007
  • The FPCs(Flexible Printed Circuit) are currently used in several electronic products like digital cameras, cellular phones because of flexible material characteristics. Because the FPC is usually small size and flexible, only one FPC should not enter chip mounting process, instead, several FPCs are placed on the large rigid pallette and enter into the chip mounting process. Currently the job of mounting FPC on the pallette is carried by totally manual way. Thus, the goals of the research is develop the automatic machine of FPC mounting on pallette using vision alignment. Instead of using two cameras or using moving one camera, the proposed vision system with only one fixed camera is adopted. Moreover, the two picker heads which can handle two FPCs simultaneously are used to make process time shortened. The procedure of operation is firstly to measure alignment error of FPC, correct alignment errors, and finally mount well-aligned FPC on the pallette. The vision technology is used to measure alignment error accurately, and precision motion control is used in correcting errors and mounting FPC.

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Heuristics for Sequencing Printed Circuit Boards on a Surface Mount Device Placement Machine (SMD기계의 PCB 생산순서 결정을 위한 발견적 기법)

  • Song, Chang-Yong;Shinn, Seong-Whan
    • IE interfaces
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    • v.13 no.2
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    • pp.195-203
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    • 2000
  • This paper considers the problem of sequencing printed circuit boards(PCBs) on an automatic surface mount device(SMD) placement machine in order to minimize total setup time. Since the total set of component feeders needed by all boards cannot be loaded simultaneously on the magazine, the setup must be made between two successive boards in the sequence. It is assumed that the setup time depends on the number of component feeders to be replaced in the magazine. An important characteristic is that each feeder occupies a different number of slots in the magazine. This problem is equivalent to travelling salesman problem(TSP) except that the distances between two cities, that is, the setup times between two boards, are not known in advance. So, TSP-based heuristics with new distance functions are presented and their performances are compared through various test problems. Computational results indicate that our heuristics outperform existing methods.

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Development of FPC Vision Aligning Mounter with Two Picker Heads (2개의 헤드를 갖는 FPC 비전 정렬 장착기의 개발)

  • Shin Dong-Won
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.390-393
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    • 2005
  • he FPCs(Flexible Printed Circuit) are currently used in several electronic products like digital cameras, cellular phones because of flexible material characteristics. Because the FPC is usually small size and flexible, only one FPC should not enter chip mounting process, instead, several FPCs is placed on the large rigid pallette and go to the chip mounting process. Currently the job of mounting FPC on the pallette is carried by totally manual way. Thus, the goals of the research is develop the automatic machine of FPC mounting on pallette using vision alignment. The procedure of operating machine is firstly to measure alignment error of FPC, correct alignment errors, and finally mount well-aligned FPC on the pallette. The vision technology is used to measure alignment error accurately, and precision motion control is used in correcting errors nd mounting FPC. The two picker heads handling two FPC together is used to increase the productivity.

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Analysis of Master Dimensional Shape Error Rate According to Reverse Engineering Technique (역설계 방법에 의한 시편 치수 형상의 오차율 분석)

  • Jung, Hyun-Suk;Park, Su-Jung;Yoo, Joong-Hak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.393-399
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    • 2016
  • In this study, an experiment was conducted using a 3D scanner, commonly used in reverse engineering techniques, and the newly introduced CT measuring machine. The hole, width, and angle of specimens having various shapes were designated, the error rates in dimensional modelling generated during scanning with each device were compared, and the models were printed using a 3D printer. A secondary comparative analysis of the two printed specimens was conducted; the causes of dimension errors that occur during the printing process after scanning with each device and the differences associated with variation in shape were also analyzed. Based on the analysis results, the featured shape for each scanning application method and issues to consider in reverse engineering were presented, and the use of the CT measuring machine was recommended as a method to minimize error rates in dimensions and ensure efficient reverse engineering.