• 한국정밀공학회지
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• 제23권10호
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• pp.113-120
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• 2006

A cam profile CNC grinding machine is developed for manufacture of high precision contoured cams. The developed machine is composed of the high precision spindle using boll bearings, the high stiffness box layer type bed and the three axis CNC controller with the high resolution AC servo motor. In this paper, structural and modal analysis for the developed machine is carried out to check the design criteria of the machine. The analysis is carried out by FEM simulation using the commercial software, CATIA V5. The machine is modeled by placing proper shell and solid finite elements. And also, this paper presents the measurement system and experimental investigation on the modal analysis of a grinding machine. The weak part of the machine is found by the experimental evaluation. The results provide structure modification data for good dynamic behaviors. And safety of the machine was confirmed by the modal analysis of modified machine design. Finally, the cam profile grinding machine was successfully developed.

• 한국기계가공학회지
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• 제8권1호
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• pp.48-56
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• 2009

This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications. This study can also be provided a basic knowledge for further research of micro factory development.

• 한국실내디자인학회논문집
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• 제23호
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• pp.26-33
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• 2000

The ideas of cyberspace and bio-mechanic hybrid architecture which has been made in conjunction with the electro-mechanic environment and human body as an organic body are newly illuminated in the main stream of contemporary architecture. This study aims at the analysis of the expression of the image of cyborg as a hybrid of an organic body and machine after modern era and its methods of application to arthitectural design. The results are as following: Cyborg is a hybrid of human and machine that is made according to the principle of cybernetics, and is a kind of bachelor machine in the late 20th century. The cyborg images in modern architecture were expressed as prosthetic object-machine, organic image, pataphysical machine. The cyborg images in contemporary architecture are expressed as auto-control function, organic machine, cyberspace.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.455-456
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• 2006

Multi-tasking machines are widely used in machine tool industries nowadays. This study focuses on the effect of load on the structure stabilities of laser multi-tasking machine which is comprehensively combined turning center and laser machine. For design of the machine, simulation of structural analysis is carried out varying number of elements. The analysis is carried out by FEM simulation using the commercial software, CATIA V5. This method showed a proper number of elements can be selected to obtain good result by reduced computation time.

• Journal of international Conference on Electrical Machines and Systems
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• 제1권3호
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• pp.303-311
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• 2012

An innovative interpretation of the per-unit interior permanent magnet (IPM) machine model known as Design Space is presented in this paper. Based on the proposed Design Space formulation, an effective computation method to predict IPM machine performance factors, such as the current and power factor in a full range of speeds, is proposed. A systematic methodology is summarized, which translates the full speed range machine design procedure into the region determination on the so-called Design Space. The effect of dc-link voltage is also analyzed in a similar manner with the current and power factor. A series of IPM motors have been designed, and a preferred motor is selected with the help of the proposed Design Space Methodology (DSM), which has the best tradeoff between the nominal voltage and the dropped voltage condition. Experiment results show that the selected motor satisfies the machine requirements and all the design constrains, such as the current and back-EMF limitations.

• 한국산업융합학회 논문집
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• 제14권2호
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• pp.45-52
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• 2011

Since the most exclusive machines of the modern industries which require the nano precision rates are evolved from the machine tools, the design of the stable machine tool structure is very critical. Exclusive machines for the modern industries such as semiconductor, solar cell and LED have surface machining processes which are similar to the face cutting and grinding of conventional machine tools. This study was initiated to stabilize a milling machine structure and further to help design those exclusive machines which have similar machining mechanisms. The vibrations inherent to the machine tool structures hurt the precision machining as well as damage the longevity of the structures. There have been numerous researches in order to suppress the vibrations of machine tool structures using the extra modules such as actuators and dampers. In this paper, the dynamic properties are analyzed to obtain the natural frequencies and mode shapes of a machine tool structure which reflect the main reasons of the biggest vibrations under the given operating conditions. And the feasibility of improving the stability of the structure without using any additional apparatus has been investigated with minor design changes. The result of the study shows that simple changes based on proper system identification can considerably improve the stability of the machine tool structure.

• 한국생산제조학회지
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• 제25권5호
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• pp.313-320
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• 2016

The need for high-strength, multi-axis, and multi-functional machine tools has recently increased because of part complexity and workpiece strength. However, most of the machine tool manufacturers rely on experience for a detailed design because of the shortcomings in the existing design technology. This study uses a topology optimization method to more effectively design a large multi-functional machine tool considering static stiffness. The ram, saddle, and column parts are important structures in a machine tool. Hence, they are selected for the finite element method analysis. Based on this analysis, the optimized internal rib structure for those parts is designed for desirable rigidity and weight. This structure could possibly provide the required design technology for machine tool manufacturers.

• 전기학회논문지
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• 제61권2호
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• pp.223-230
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• 2012

This paper deals with an design of axial flux electric machine which is a key element for a compact size in a portable and manual generator system. It is expected that the generator system with an axial flux electric machine is more light and has higher efficiency than other types of generator systems. And it is used the soft magnetic composite core instead of silicon steel core in the axial flux electric machine for more compact size. The weight and efficiency of the generator system are the main keys to select the value of design variables. In this paper, the overall design process to meet the design goals, and the design results are presented with experiment results.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.410-415
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• 2004

Heavy-weight head slides may cause excessive inertia impact ＆ moment on the machine tool structure when they move or stop abruptly during operation. Consequently these inertia impact and unbalanced moment bring transient vibrations and rough sliding motions on the machine structure. Machine tool engineers have tried many kind of feed-slide designs in order to solve this problem; for example, the design optimization of the moving structure for minimum weight and maximum stiffness, box-in-box type slide design, and so on. In this article, force and moment equilibrium equations regarding to the inertia force ＆ moment were derived for each one of a mold M/C's head slides. Furthermore, five different design configurations of head slide assembly were reviewed for its design improvement regarding to force ＆ moment calculations and finite element structural analysis results.

• Journal of Magnetics
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• 제22권1호
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• pp.69-77
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• 2017

To empower safe, economical and eco-friendly sustainable solution for enhancing oil and gas productivity from deep water reservoirs, new downhole technologies are recommended. Since electric machine plays leading role in the downhole application, it is a squeezing requirement for researchers to design and develop advanced electric machine. The Recent improvement in technology and uses of high-temperature magnets, permanent magnet flux switching machine (PMFSM) has become one of the appropriate contenders for offshore drilling but fewer designed for downhole due to ambient temperature. Therefore this comprehensive study deals with the design optimization and performance analysis of outer rotor PMFSM for the downhole application. Preliminary, the basic design parameters needed for machine design are calculated mathematically. Then the design refinement technique is implemented through deterministic method. Finally, initial and optimized performance of the machine is compared and as a result the output torque is increase from 16.39 Nm to 33.57 Nm while diminishing the cogging torque and PM weight up to 1.77 Nm and 0.79 kg, respectively. Therefore, it is concluded that purposed optimized design is suitable for the downhole application.