• Title/Summary/Keyword: lubrication conditions

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Characteristics of friction and wear of the metals in boundary lubrication (경계윤활 상태에서의 금속재료의 마찰 및 마멸 특성)

  • 류종관;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.256-262
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    • 1998
  • Many lubricated systems experience boundary, lubrication condition during operation. However, the friction and wear characteristics of boundary lubrication are not clearly understood. In this work the factors which affect the friction and wear between boundary lubricated metallic surfaces are investigated. Experiments were performed on atuminium, copper, and SM45C with bearing ball using a pin-on disk type tester. The experimental conditions were determined by Taguchi experimental method. From the experimental results, the major factors that influence the friction and wear characteristics of boundary lubrication could be identified.

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Analysis for Lubrication of the Piston Ring Considering Oil Transport-Examples (오일이송을 고려한 피스톤 링의 윤활 해석-예제)

  • 이재선;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.358-364
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    • 1998
  • Lubricational characteristics at the interface between the piston ring and the cylinder liner are considered in this paper. To verify that surface shape and operating conditions of the engine can affect the state of lubrication, the changes of the minimum film thickness and friction force are calculated with various conditions. Oil starvation and open-end boundary condition are used to determine computational boundaries as reported on previous paper for lubrication analysis for the piston ring. From this analysis, it can be found that lubricational characteristics are seriously affected by degree of oil starvation, surface shape and operating conditions.

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Monitoring of Lubrication Conditions in Journal Bearing by Acoustic Emission (AE를 이용한 저어널 베어링에서의 윤활유 이물질 혼입의 영향 감시)

  • 윤동진;권요양;정민화;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1993.12a
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    • pp.77-84
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    • 1993
  • Systems with journal bearings generally operate in large scale and under severe loading conditions such as steam generator turbines and internal combustion engines, in contrast to the machineries using rolling element bearings. Failure of the bearings in these machineries can result in the system breakdown. To avoid the time consuming repair and considerable economic loss, the detection of incipient failure in journal bearings becomes very important. In this experimental approach, acoustic emission monitoring is employed to the detection of incipient failure caused by intervention of foreign particles most probable in the journal bearing systems. It has been known that the intervention of foreign materials, insufficient lubrication and misassembly etc. are principal factors to cause bearing failure and distress. The experiment was conducted under such designed conditions as inserting alumina particles to the lubrication layer in the simulated journal bearing system. The results showed that acoustic emission could be an effective tool to detect the incipient failure in journal bearings.

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The Sliding Wear Characteristics of Carbon Steel Castings against High Carbon Steel Wire Rods (탄소주강과 경강선재간의 미끄럼 마멸특성)

  • 류중북;채영훈;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.319-326
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    • 2001
  • The sliding wear characteristics of carbon steel castings were Investigated using a ball on disk type tester. The experiment was conducted using high carbon steel wire rods as ball material and carbon steel castings as disk material and different operating conditions, at room temperature under a lubrication and dry conditions. The results showed that the carbon steel castings appeared average wear volume Is lowed after annealing under a lubrication conditions and wear curve linear Increased. The specific wear rate of carbon steel castings Increased with wire diameter lubrication and dry also Increased 125 times In Ory. The sliding wear mechanism were Investigated due to fatigue wear lubrications and abrasive wear dries also wire Included fatigue and abrasive wear by plastic flow.

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A Study on the Oil-Jet Lubrication Characteristics of a Motor-Integrated High-Speed Spindle System with $\phi$65mm$\times$25,000rpm (오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 윤활특성에 관한 연구)

  • 이용희;김석일;김태형;박보선
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.59-64
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    • 1998
  • In this study, a motor-integrated high-speed spindle system with $\psi$65mm $\times$ 25,000rpm is developed by introducing the oil-jet lubrication method, ceramic angular contact ball bearings, a built-in motor and so on. And oil-jet lubrication experiments fur evaluating the system performance are performed under various operation conditions. Especially, in order to establish the oillet lubrication conditions related to the development of a high-speed spindle system, the effects of oil supply rate and rotational spindle speed are investigated on the temperature rise, temperature distribution, motor current and so on.

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Estimation of Real Area of Contact and Lubrication Regimes using Electric Contact Resistance (전기 저항을 이용한 실접촉 면적과 윤활 영역의 예측)

  • 이홍철;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.11-17
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    • 2000
  • The electric contact resistance between ball and disk was measured to estimate the real area of contact under dry and lubrication conditions. The results from the measured constriction resistance using the hypothesis of a single circular contact was compared with those of Hertzian contact theory and hardness. The resistance correlated well with the asperity contact area and friction when the ball slides on the flat disk spreaded with lubricant film. Therefore, the constriction resistance method was useful to identify the lubrication regimes with respect to various loads and speeds. The results of this work will aid in better prediction of lubrication regimes with respect to the operating conditions.

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Elastohydrodynamic Lubrication on the Vane Tip of Vane Pump (베인 선단부의 탄성유체윤활)

  • 정석훈;정재연
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.54-61
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    • 1994
  • The regimes of elastohydrodynamic lubrication at the points where line contacts occur between the vane tip and camring in an oil hydraulic vane pump is studied. A study of the contact conditions in vane pump provided most of the early interest in the possibility of fluid film lubrication in highly loaded contacts. The variation of viscosity with pressure and the elastic deformation associated with the high pressures generated in the contact region are the major causes of the complexity attributed to lubrication behavior. Therefore a numerical solutions to the problem of elastohydrodynamic lubrication of line contact are obtained by using a finite-difference formulation.

Friction of component coatings in lubricated contact

  • Jacobson, Staffan;Hogmark, Sture
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.133-134
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    • 2002
  • The use of low friction wear resistant coatings for machine components is rapidly increasing. These components may operate in any lubrication regime, and less frequently even unlubricated. When run unlubricated it is easy to see the beneficial effect of a low friction coating. However, it has frequently been shown that the coating may also be very beneficial under boundary and mixed lubrication conditions. The present digest briefly presents a few interesting aspects of the use of low friction coatings in lubricated contact illustrated by selected experimental results.

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Friction Characteristics of Micro-scale Dimple Pattern under Mixed and Hydrodynamic Lubrication Condition (혼합 및 유체윤활하에서 Micro-Scale Dimple Pattern의 마찰특성)

  • Chae Young-Hun;Kim Seock-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.188-193
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    • 2005
  • Surface texturing of tribological application is another attractive technology of friction reducing. Also, reduction of friction is therefore considered to be a necessary requirement for improved efficiency of machine. In this paper attempts to investigate the effect of density for micro-scale dimple pattern on bearing steel flat mated with pin-on-disk. We demonstrated the lubrication mechanism for a Stribeck curve, which has a relationship between the friction coefficient and a dimensionless parameter for lubrication condition. It is found that friction coefficient is depended on the density of surface pattern. It was thus verified that micro-scale dimple could affect the friction reduction considerably under mixed and hydrodynamic lubrication conditions from based on friction map. Lubrication condition regime has an influence on the friction coefficient induced the density of micro dimple.

The Lubrication Characteristics of the Vane Tip Under Pressure Boundary Condition of Oil Hydraulic Vane Pump

  • Cho Ihn-Sung;Oh Seok-Hyung;Song Kyu-Keun;Jung Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1716-1721
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    • 2006
  • The Lubrication Mode of line contacts between the vane and the camring in an oil hydraulic vane pump has been investigated. First, the variations of the radial force of a vane were calculated from previous measurements of dynamic internal pressure in four chambers surrounding a vane. Next, the lubrication modes were distinguished with Hooke's chart, which is an improvement over Johnson's chart. Finally, the influence of the boundary conditions in the lubrication region on the fluid film lubrication was examined by calculating the film pressure distributions. The results showed that the lubrication mode of the vane tip exists in the rigid-variable-viscosity region, and that discharge pressure higher than 7 MPa greatly affects the oil film pressure in the small and the large arc section because of the Piezo-viscous effect.