• Title/Summary/Keyword: low liquor ratio

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Performance evaluation of the ultra low liquor ratio laboratory dyeing machine (초저욕비 실험실 염색기 성능 평가)

  • Eom, Min-Yeong;Go, Jae-Hun;Lee, Hwa-Yeong;Sim, Jae-Yun;Go, Jun-Seok
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.10a
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    • pp.49-50
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    • 2008
  • Dyeing and levelness properties of dyed PET woven fabric using a ultra low liquor ratio laboratory dyeing machine have been compared with those of PET woven fabric using a regular laboratory dyeing machine. The dyeing and levelness properties of dyed fabrics using a ultra low liquor ratio laboratory were better than those of dyeing using regular laboratory.

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Correlation between Levelness and Fabric Characteristics for Low Liquor Ratio Dyeing Processes of Polyester Fibers (폴리에스터 섬유의 저욕비염색공정에 있어서 직물특성과 균염성의 상관성 분석)

  • Jung, Jong-Suc;Jang, Kyung-Jin;Kim, Tae-Kyeong;Cho, Sung-Woo;Lee, Yong-Jin;Nam, Chang-Woo
    • Textile Coloration and Finishing
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    • v.21 no.1
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    • pp.59-66
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    • 2009
  • The seven kinds of polyester fabrics having different fabric characteristics were investigated in terms of their dyeing levelness under various liquor ratios. The levelness was evaluated statistically from color strength obtained at different sections of each piece of dyed fabrics. The color strength data were analyzed using a exponential decay function of 3 parameters, $y=y_0+ae^{-bx}$. The b value of the function was used as a index of sensitiveness of dependence on liquor ratio of levelness. The index, b value, showed a linear proportional relationship to thickness of fabrics. Average unlevelness of dyeings exhibited a inverse proportional relationship to both weight and thickness of fabrics.

The Application of Disperse Dyes to the Ultra Low Liquor Ratio Dyeing System (초저욕비 염색을 위한 분산염료의 적용연구)

  • Kim, Tae-Gyeong;Kim, Jin-Su;Park, Hui-Mun;Nam, Chang-U
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.04a
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    • pp.192-194
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    • 2008
  • The study has focused on the dyeing properties of 4 kinds of high temperature type mono azo disperse dyes, widely used in the dyeing factory, under the ultra low liqour ratio (1:4) dyeing condition. Among those, C.I. Disperse Red 343 and C.I. Disperse Blue 79 showed un-levelled dyeing results from the ultra low liquor ratio dyeing bath as well as poor dispersion stability under the high temperature. We recommended some leveling agents to improve the leveling behavior of these dyes mentioned above. The milling technology should be further developed to achieve the dispersion stability.

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Analysis of Levellness under Low Liquor ratios according to dyeing scale (초저욕비 염색을 위한 공정스케일별 균염특성 분석방법)

  • Jang, Gyeong-Jin;Jeong, Jong-Seok;Kim, Tae-Gyeong;Lee, Yong-Jin;Nam, Chang-U
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.10a
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    • pp.81-82
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    • 2008
  • In order to design the dyeing process of polyester fibers at low liquor ratio the reproducbility and levelness of dyeings were investigated at various dyeing scale. The levelness was evaluated statistically from color strength obtained at different sections of each piece of dyed fabrics. As the dyeing scale increased, levelling properties was improved.

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The Effect of Leveling Agents in the ULLR of Cotton

  • Kim, Tae-Kyung;Kim, Jin-Soo;Park, Hee-Moon
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2009.03a
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    • pp.175-176
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    • 2009
  • Energy saving and environment-friendly dyeing method of cotton with reactive dyes is the ultra low liquor ratio dyeing because it reduces the total quantity of water, dye, salt and alkali during the dyeing process in the effluent as well as the energy consumption. However, this method may not guarantee the quality of the dyeing results due to the specs or unlevel dyeing depending upon the dyes used. The study has focused on the effect of leveling agents in the dyeing of cotton with reactive dyes under the ultra low liquor ratio (1:5). Especially Sunfix N/B MF-D which was selected for ULLR showed low-leveled dyeing comparing with the other MF-D series. A leveling agent having polycarbonate structure increased LDF values of Sunfix N/B MF-D without changing of dyeing fastness. We recommend some leveling agents to improve the leveling behavior for ULLR dyeing.

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Coloration behaviors of phthalocyanine reactive dye on nylon substrates: experiments, empirical modeling and statistical analysis

  • Kim, Byung-Soon;Ravikumar, K.;Yoon, Seok-Han;Son, Young-A
    • Textile Coloration and Finishing
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    • v.19 no.2
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    • pp.14-23
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    • 2007
  • This research article explores the use of phthalocyanine reactive dye on nylon substrate. The effect of factors such as pH, temperature, liquor ratio and alkali addition on level of dye exhaustion, fixation and total fixation efficiency. Low pH, high temperature and low liquor ratio were found to be suitable conditions for maximum % exhaustion values. The effect of sulphatoethylsulphone(SES) and vinylsulphone(VS) form of the dyes on level of dye fixation was also discussed. The optimized exhaustion (%E), fixation(%F) and total fixation efficiency were determined. Modification of the dyeing process with alkali addition displayed that dye fixation(%) increased by alkali addition. Vinylsulphone(VS) moiety of the dye was found to be superior to. maximum fixation (%F). Appropriate predictable empirical models, relatively a new approach in dyeing processes, were developed incorporating interactions effects of temperature, pH and liquor ratio for predicting % exhaustion, fixation and total fixation efficiency. The significance of the mathematical model developed was ascertained using microsoft excel regression(solver) analysis module. High correlation coefficient was obtained (R2=0.9895 for % exhaustion, R2=0.9932 for fixation, R2=0.9965 for total fixation efficiency) for the model which shows prominent prediction capacity of the model for my conditions. The predictable polynomial equations developed from tile experimental results were thoroughly analyzed by ANOVA (Analysis of Variance) statistical concepts.

The Effect of Combination Ratio of Dye Concentration on Black Dyeing Property of PET Fabric (분산염료의 농도조합이 PET 섬유의 Black 염색성에 미치는 영향)

  • Lee, Jeong-Jin;Kim, Hye-Rim;Jang, Hye-Gyeong
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.10a
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    • pp.13-14
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    • 2008
  • In black dyeing of PET fabric, high concentrations of disperse dyes of three primary color are generally used, which leads low exhaustion level of dye and discharge of a large amount of unfixed dye into dyehouse effluent. In this study, the effect of combination ratio of dye concentration, liquor ratio, and dyeing pH on dyeing and color property of black dyed PET fabric was investigated.

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Levellness of Polyester Fabrics of Low Liquor ratios according to the Dyeing Process (폴리에스테르 섬유의 초저욕비 염색을 위한 공정조건별 균염성 분석)

  • Jang, Gyeong-Jin;Jeong, Jong-Seok;Kim, Tae-Gyeong;Jo, Seong-U;Lee, Yong-Jin;Nam, Chang-U
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2008.04a
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    • pp.126-128
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    • 2008
  • In order to design the dyeing process of polyester fibers at low liquor ratio the levellness of dyeings were investigated at various temperature-raising time. The levellness was analysed by a regression method using the first order equator y=y$_0$+ax. The a values can be considered as a sensitivity of levellness to temperature-raising time(heating rate). As a result, higher a value was obtained for a lighten fabric.

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Performance Evaluation of Batch Pulp Digester using By-product (Sheath) from Bamboo Laminate Production

  • Fatoki, Jimoh Gbenga
    • Journal of Biosystems Engineering
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    • v.43 no.4
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    • pp.362-368
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    • 2018
  • Purpose: Self-sufficiency in paper production is desired in Nigeria. This study was aimed at evaluating the performance of a locally fabricated batch pulp digester. Methods: The pulp yields of sheaths generated as waste in the production of bamboo (Bambusa vulgaris) laminates were determined at different liquor concentrations and treatment time after preliminary experiments to ascertain the conditions under which the sheath started to pulp. Moreover, the optimum pulping conditions and fiber characteristics were determined and estimated, respectively, to ascertain the pulp fiber suitability for paper production. Results: An optimum pulp yield of 65.1% was obtained at 50% NaOH and 25% $Na_2S$ liquor concentration (w/w) when the cooking time was 4 h. The results of fiber characterization of the pulp indicated an average fiber length of 2.19 mm with a low Runkel ratio of 1.63, both of which signify the suitability of the pulp for medium quality paper production. Conclusions: Softwood pulp can be blended with the fibers to improve the strength of the produced paper; further investigation should be carried out to use other non-woody plants for pulp and papermaking.