• Title/Summary/Keyword: low cost torque sensor

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Development of a Single-Joint Optical Torque Sensor with One Body Structure (일체형 구조를 갖는 1축 광학 토크 센서 개발)

  • Gu, Gwang-Min;Chang, Pyung-Hun
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.3
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    • pp.218-222
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    • 2011
  • This paper proposes a single-joint optical torque sensor with one body structure. Conventional optical torque sensors consist of three parts, two plates and an elastic structure. They have slightly slipping problem between plates and elastic structure due to the manufacturing tolerance. Since the order of measurement range of optical sensor is about ten micrometers, the slipping problem causes large measurement error, especially in the case of vibrational or high speed plant. This problem does not occur in the proposed design due to the one body structure. The proposed sensor has advantage of low cost, light weight, and small size. And it is easy to design and manufacture. Simulation works that analysis of stress and strain are performed accurately. To demonstrate the performance of proposed sensor, experiments were implemented to compare with a commercial force/torque sensor (ATI Mini45).

Development of a Joint Torque Sensor Fully Integrated with an Actuator

  • Kim, Bong-Seok;Yun, Seung-Kook;Kang, Sung-Chul;Hwang, Chang-Soon;Kim, Mun-Sang;Song, Jae-Bok
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1679-1683
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    • 2005
  • This paper suggests the new type of a joint torque sensor which is attached at each joint of a manipulator for making compliance. Previous six axis force/torque sensors are high cost and installed end-effector of the manipulator. However, torque on links of previous an end-effector cannot be measured. We design a joint torque sensor that can be fully integrated with an actuator in order to measure applying torque of the manipulator. The sensor system is designed through the structural analysis. The proposed joint torque sensors are installed to the 6 DOF manipulator of a mobile robot for hazardous works and we implemented experiments of measuring applied torque to the manipulator. By the experiment, we proved that the proposed low-cost joint torque sensor gives acceptable performance when we control a manipulator.

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자기장을 이용한 비접촉 토크센서설계

  • Song, Zeng-Lu;Cho, Chong-Du;Pan, Qiang;Kim, Jae-Min;Kim, Woong-Ji
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1087-1090
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    • 2007
  • A wireless magnetic torque sensor is utilized to measure the torque generated in the rotating shaft in magnetic field without connecting to the shaft by any wire. In this study, a new wireless magnetic torque sensor was introduced. The structure of the sensor was explained detailed as well as its operation principle. Resulting from the torque measurement experiment results, the sensor was proven to measure the generated torque effectively. Compared with traditional contact torque sensor, the wireless one has low cost and good environment adaptation ability. Moreover, the intractable wrapping wires around the shaft are removed in this design. Hence the wireless torque sensor may be expected as a possible sensing device for many applications, such as the electric assisting rotation system in automobiles, the torque sensing system in motors, the arm rotation system in robotics and so on.

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Current-Sensorless Maximum Torque per Ampere Control for a Surface Mounted Permanent Magnet Synchronous Motor with Low-Resolution Position Sensor (저분해능 위치센서를 갖는 표면부착형 영구자석 동기전동기의 전류센서 없는 단위 전류 당 최대 토크 제어)

  • Lee, Kwang-Woon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.14 no.3
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    • pp.204-210
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    • 2009
  • This paper proposes a novel current-sensorless maximum torque per ampere control for a surface mounted permanent magnet synchronous motor with low-resolution position sensor. A direct axis current is estimated from the mathematical model of the permanent magnet synchronous motor and the phase angle between direct and quadrature axis voltage commands is controlled to adjust the estimated direct axis current to zero, thus a maximum torque per ampere control can be achieved. The proposed method is suitable for low cost applications with slow dynamic response characteristics.

Torque Ripple Reduction of a PM Synchronous Motor for Electric Power Steering using a Low Resolution Position Sensor

  • Cho, Kwan-Yuhl;Lee, Yong-Kyun;Mok, Hyung-Soo;Kim, Hag-Wone;Jun, Byoung-Ho;Cho, Young-Hoon
    • Journal of Power Electronics
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    • v.10 no.6
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    • pp.709-716
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    • 2010
  • MDPS (motor driven power steering) systems have been widely used in vehicles due to their improved fuel efficiency and steering performance when compared to conventional hydraulic steering. However, the reduction of torque ripples and material cost are important issues. A low resolution position sensor for MDPS is one of the candidates for reducing the material costs. However, it may increases the torque ripple due to the current harmonics caused by low resolution encoder signals. In this paper, the torque ripple caused by the quantized rotor position of the low resolution encoder is analyzed. To reduce the torque ripples caused by the quantization of the encoder signals, the rotor position and the speed are estimated by measuring the frequency of the encoder signals. In addition, the compensating q-axis current is added to the current command so that the 6th order torque harmonic is attenuated. The reduction of torque ripples by applying the estimated rotor position and the compensated q-axis current is verified through experimental results.

Low-Cost SVM-DTC Strategy of Induction Machine Drives Using Single DC-link Current Sensor

  • Wang, Wei;Cheng, Ming;Hua, Wei;Ding, Shichuan;Zhu, Ying;Zhao, Wenxiang
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.3
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    • pp.266-273
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    • 2012
  • In conventional direct torque control (DTC) using space-vector modulation (SVM) of induction machine (IM) drives, at least three current sensors are needed. In this paper, a low-cost SVM-DTC strategy is proposed, in which only a single current sensor is used. The position of the voltage space vector is divided into two areas: effective and non-effective area. If it is located in the non-effective area, the voltage space vector will be shifted into the effective area with minimum distortion. Further, the switching frequency remains constant. The simulation is carried out on a MATLAB/Simulink platform and the simulated results verify the effectiveness of the proposed strategy.

Control Algorithm for PMSM using Rectangular Two Hall Sensors Compensated by Sensorless Control Method (센서리스 제어 기법에 의해 보완된 두 개의 구형파 홀센서를 이용한 PMSM 제어 알고리즘)

  • Lee, Jung-Hyo;Lee, Taek-Ki;Kim, Young-Ryul;Won, Chung-Yuen
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.5
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    • pp.40-47
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    • 2012
  • The PMSM position sensor using two rectangular hall sensors can restrictively acquire the 90[$^{\circ}$] position information of rotor according to electrical angle. Thus, the control method using this position sensor cannot react properly to a rapid load torque change. On the other hand, even though a sensorless method has the advantage of acquiring instantaneous rotor position information, the accuracy of position sensor can be determined by the gain value of estimator. This paper suggests a robust speed control method on torque fluctuation condition, which combines low cost two rectangular hall sensors and sensorless control method.

Study on SRM drive with simplified operating sensing device (동작센서를 단순화한 SRM drive에 관한 연구)

  • Oh, Seok-Gyu;Ahn, Jin-Woo;Hwang, Young-Moon
    • Proceedings of the KIEE Conference
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    • 1994.11a
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    • pp.98-100
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    • 1994
  • Shaft position sensing is essential in Switched Reluctance Motor(SRM) in order to synchronize the phase excitation pulses to the rotor position. In low cost application, particularly at low power level, the shaft position sensor is too costly. This paper describes low cost SRM drive system that can control torque and speed utilizing a optointerrupter with slotted disc. The validity of the proposed scheme is verified by experimental results for 6/4 SRM drive system.

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