• Title/Summary/Keyword: longitudinal fillet weld

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A Study on the Reduction of Fillet Welding Deformation by Applying the Tensioning Method (장력법을 이용한 필릿용접변형의 감소에 관한 연구)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.590-597
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    • 2007
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper is aimed at applying the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this purpose, fillet welding tests have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tensioning method is effective on reduction of weld-induced deformation.

A Study on the Welding Distortion at the FCA Intermittent Fillet Weldment of Thin plate (박판 단속 Fillet 용접부의 변형 특성에 관한 연구)

  • Sin, Dae-Hui;Sin, Sang-Beom;Lee, Ju-Seong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.51-53
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    • 2006
  • The purpose of this study is to establish the predictive equation of angular distortion and longitudinal shrinkage force at the intermittent fillet weldment using FEA and experiment. The angular distortion and shrinkage force of the intermittent fillet weldment linearly increases with an increase in the ratio of weld length(Lw) to weld span(Ls). Based on the results, The predictive equation of distortion at the intermittent fillet weldment was defined as a linear function of Lw/Ls and the predictive equation of the distortion for continuous fillet weldment.

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Experimental Study on the Fatigue Behavior of Welded Joints (용접 이음 형상별 피로거동에 관한 실험적 연구)

  • Goo, B.C.;Kim, J.H.;Oh, C.L.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.359-364
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    • 2004
  • We investigated the effect of weld details on fatigue behavior of a material, JIS SM 490 A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa. Tensile tests, instrumented indentation tests and fatigue tests were carried out on double V-grooved butt weld plates such as reinforcement removed, as-welded and weld toe ground. In addition plates with transverse fillet welded web, load carrying cruciform fillet welded plates, non-load-carrying cruciform fillet welded plates and longitudinal butt welded plates were tested. S-N curves for the above specimens were obtained and analyzed

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An Experimental Study on the Fatigue Strength of Rolling Stock Structures (철도차량 구조물의 피로강도에 관한 실험적 연구)

  • Goo Byeong-choon;Kim Jae-Hoon;Oh Chang-rok;Kim Dae-Jin
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.878-882
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    • 2004
  • We investigated the effect of weld details on fatigue behavior of a material, JIS SM 490 A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa. Tensile tests, instrumented indentation tests and fatigue tests were carried out on double V-grooved butt weld plates such as reinforcement removed, as-welded and weld toe ground. In addition plates with transverse fillet welded web, load carrying cruciform fillet welded plates, non-load-carrying cruciform fillet welded plates, longitudinal butt welded plates and welded rectangular life-size box beams were tested. S-N curves for the above specimens were obtained and analyzed.

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Application of Tensioning Method for Filet Welding Deformation Reduction (필릿 용접변형 감소를 위한 장력법의 적용)

  • Lee, Joo-Sung;Park, Jae-Woo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.197-200
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    • 2006
  • The portion of thin plate is expected to increases as to the development of design and fabrication technology. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to fillet weld of thin plates to reduce the weld-induced deformation. For this, fillet welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present study, it has been found that the tenssoning method is effective on reduction of weld-induced deformation.

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A Study on Stree Analysis and Bending Fatigue Strength of One Side Fillet Welded T-joint (T형 평면용접이음재의 응력해석과 굽힘피로강도에 관한 연구)

  • Gang, Seong-Won;Lee, Tae-Hun;Jeon, Jae-Mok;Kim, Chung-Hui
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.51-57
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    • 1999
  • In this study, one side fillet welded T-joint, used in box type girder and other welding structure, was investigated by stress analysis and bending fatigue test without edge preparation, with variation of joint shape. The purpose of this study is to give the welding condiltion and design standard on manufacturing one side fillet welded T-joint. As a result, the following conclusions were obtained. 1) In one side fillet welded T-joint, the larger the leg length and the penetration depth, the greater the bending fatigue strength because reduction of stress and strain on toe and root. The increase of the longitudinal leg length rather than vertical leg length contributed to the increase in bending fatigue strength. 2) In one side fillet welded T-joint without edge preparation, both general manual welding and general automatic welding were carried out with same condition. In this case, automatic welding showed deeper penetration and more increased longitudinal leg length than manual welding, so that automatic welding offers greater bending fatigue strength. 3) For one side fillet welded T-joint without edge preparation with automatic welding, the ratio(h/t) of the leg length(h) and the main plate thickness(t) in which toe crake can occur was 1.0 over.

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Proposal of Estimation Equation for Nominal Strength of Longitudinal Fillet Welds with Different Types of Steel (강종에 따른 종방향 필릿용접부 공칭강도 계산식의 제안)

  • Jo, Jae-Byung;Lee, Hye-Youn
    • Journal of Korean Society of Steel Construction
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    • v.24 no.5
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    • pp.503-510
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    • 2012
  • High performance, high strength steels were developed and used in steel structures recently. Since the newly developed high strength steels posses different toughness, weldability, yield strength ratio, etc. in compare with conventional structural steels, it is requred to investigate the applicability of the design strength of fillet weld specified in the existing design codes. The comparison of the design strengths of various codes from domestic and overseas shows quite a difference. Test results for fillet weld strengths were collected and statistically analysed. Each of yield strength, tensile strength of parent material and tensile strength of weld metal was selected as a main parameter for each estimation equation respectively. All the estimation equations yield almost same values for each type of steel regardless the type of main parameter selected. Considering the behaviour of fillet welded joints and for practical purposes, it is proposed that the equation with tensile strength of parent material is to be used in design codes. The comparison with the proposed nominal strengths of fillet welds shows that the existing design codes could lead to an uneconomical result for low strength steels and lie on an unsafe side for high strength steels.

A study on behavior of steel joints that combine high-strength bolts and fillet welds

  • Chang, Heui-Yung;Yeh, Ching-Yu
    • Steel and Composite Structures
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    • v.31 no.4
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    • pp.361-372
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    • 2019
  • In recent years, considerable attention has been paid to the research and development of high-strength steel plates, with particular emphasis on the enhancement of the seismic resistance of buildings and bridges. Many efforts have also been undertaken to improve the properties of high-strength bolts and weld materials. However, there are still different opinions on steel joints that combine high-strength bolts and fillet welds. Therefore, it is necessary to verify the design specifications and guidelines, especially for newly developed 1,400-MPa high-strength bolts, 570-MPa steel plates, and weld materials. This paper presents the results of literature reviews and experimental investigations. Test parameters include bolt strengths, weld orientations, and their combinations. The results show that advances in steel materials have increased the plastic deformation capacities of steel welds. That allows combination joints to gain their maximum strength before the welds have fracture failures. When in combination with longitudinal welds, high-strength bolts slip, come in contact with cover plates, and develop greater bearing strength before the joints reach their maximum strength. However, in the case of combinations with transverse welds, changes in crack angles cause the welds to provide additional strength. The combination joints can therefore develop strength greater than estimated by adding the strength of bolted joints in proportion to those of welded joints. Consequently, using the slip resistance as the available strength of high-strength bolts is recommended. That ensures a margin of safety in the strength design of combination joints.

Applicability of Hammer-Peening Treatment for Fatigue Life Improvement of Fatigue Damaged Weld Joints (피로손상된 용접이음의 피로수명 향상을 위한 햄머피닝 처리법의 적용)

  • Kim, In Tae;Park, Min Ho;Cheung, Jin Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.48-55
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    • 2013
  • In this study, fatigue tests were performed on longitudinal out-of-plane gusset fillet welded joints and transverse non-load-carrying cruciform rib fillet welded joints, and then applicability of hammer-peening treatment on improvement of fatigue life for fatigue damaged weld joints were investigated. Fatigue tests were carried out on three types of gusset and rib welded specimens: as-welded specimens, post-weld hammer peened specimens and hammer peened specimens at 50% of as-welded specimen's fatigue life. Before and after hammer peening treatment, the geometry of weld toes and surface stresses near weld toes were measured. As a result of hammer peening treatment, compressive residual stresses of 30-83MPa were introduced near weld toes of the gusset and rib welded joints, and 130% increase in fatigue life and fatigue limit of the welded joints could be realized by hammer peening treatment at 50% fatigue life of as-welded conditions.

A Study on the Fatigue Strength Evaluation for Fillet Weldment including Stress Singularity using Structural Stress with Virtual Node Method (응력 특이점을 갖는 필릿 용접구조물의 피로해석을 위한 가상절점법을 이용한 구조응력 계산 기법 고찰)

  • Ha Chung-In;Kang Sung-Won;Kim Myung-Hyun;Kim Man-Soo;Sohn Sang-Yong;Heo Joo-Ho
    • Journal of Welding and Joining
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    • v.24 no.3
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    • pp.27-33
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    • 2006
  • Structural stress approach is well known as a mesh-size insensitive fatigue assessment method by using finite element analyses. It is, however, difficult to estimate the structural stress (SS) at weld end points due to stress singularities when shell elements are used. In this study, fatigue evaluations with longitudinal load carrying box fillet weldment under out-of-plane bending load have been performed by using virtual node method (VNM) in order to avoid the problem, which is called the weld end effect. Various combinations of virtual node parameters, such as reference point and virtual node locations, are investigated for the estimation of proper structural stress values applying VNM in a systematic manner. The appropriate guidance of virtual node parameter has been offered for the fillet weldment considered in the study. The structural stress values obtained by VNM have also been validated by comparing the result with finite element model including weld bead. Moreover, the fatigue strength of the fillet weldment based on the equivalent structural stress is shown to be consistent with the master S-N curve.