• Title/Summary/Keyword: load test

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Instrumented Impact Test using Subsize Charpy Specimen for Evaluating Impact Fracture Behavior in Bulk Amorphous Metals (벌크 아몰퍼스 금속의 충격파괴 거동 평가를 위한 미소 샬피 시험편을 사용한 계장화 충격 시험법)

  • Shin, Hyung-Seop;Ko, Dong-Kyun;Jung, Young-Jin;Oh, Sang-Yeob;Kim, Moon-Saeng
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.101-106
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    • 2003
  • In order to investigate the mechanical behavior of newly developed materials, the evaluation of mechanical properties using small-size specimen is essential. For those purposes, an instrumented impact testing apparatus, which provides the load-displacement curve under impact loading without oscillations, was devised. To develop the test procedure with the setup, the impact behaviors of various kinds of structural materials such as S45C, SCM4, Ti alloys (Ti-6V-4Al) and Zr-based bulk amorphous metal, were investigated through the instrumented Charpy V-notch impact tests. The calibrations of the dynamic load and displacement that was calculated based on the Newton' second law were carried out through the quasi-static load test and the comparison of a directly measured value using a laser displacement meter. Satisfactory results could be obtained. The crack initiation and propagation processes during impact fracture could be well divided on the curve, depending on the intrinsic characteristic of specimen tested; ductile or brittle. The absorbed impact energy in Zr-basd BAM was largely used for crack initiation not for crack propagation process. The fracture surfaces under impact loading showed different feature when compared with the static cases.

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Evaluation of Running Safety for Depressed Center Flat Car of 3-axle Bogie (3-축 대차 곡형평판차량의 주행안전성 평가)

  • Ham, Young-Sam;Seo, Jung-Won;Kwon, Seok-Jin;Lee, Dong-Hyung
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.559-564
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    • 2011
  • For the safety of railway, it should be evaluated for the running safety by measuring the derailment coefficient. Although railway has run the fixed and maintained rail, some of railway is derailed. This report shows the results that performed the static load test, main line running test on the basis of the derailment theory and experience. It is executed main line test into more than 90km/h for estimating the curving performance and running safety of depressed center flat car of 3-axle bogie. As the test results, could confirm the curving performance and running safety of depressed center fiat car of 3-axle bogie from the results of the wheel unloading, lateral force, derailment coefficient etc. Derailment coefficient was less than 0.6, and lateral force allowance limit and wheel load reduction ratio were enough safe.

An Experimental Study on the Structure Behavior of H & Channel-Type Lining Board (H형 복공판과 Channel형 복공판의 구조거동에 관한 연구)

  • Lee, Seung-Soo;Kim, Doo-Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.1
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    • pp.119-126
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    • 2005
  • The objective of this paper is to investigate the lining board's capacity for the static load. The test is to inspect the possibility of retrofit and efficiency, which is required to upgrade the structure's capacity and to examine the effects of the improvements of specimen by using structural analysis, and static loading test, respectively. As the result of static loading test for measured stresses and deflections. H type lining board take sufficient load carrying capacity and high stiffness which likes ultimate load, displacement, and bending stresses of intermediate span and top, bottom flange more than 3 times channel type lining board.

A Case Study on the Design of Drilled Shaft on Soft Ground in Vietnam (베트남 연약지반에서의 현장타설말뚝 설계 사례)

  • Seo, Won-Seok;Cho, Sung-Han;Choi, Ki-Byung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.591-604
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    • 2008
  • In this study, two design examples of drilled shafts on soft ground in Ho-Chi-Minh City, Vietnam are introduced. One is for a 27-story apartment and the other is for a Arch bridge over Saigon river. Unlikely the normal cases in Korea, all of the bored pile foundations are supposed to be placed on soil layers. Therefore, skin friction between pile and ground is the most crucial design parameter. Three methods using SPT N value of sandy soil -Korean Road Bridge Code(1996), Reese and Wright (1977), and O'Neill and Reese (1988)- were adopted to obtain an ultimate axial bearing capacity. In order to verify the calculated bearing capacity, 3 sets of static load test and a Osterberg Cell test were performed at an apartment site and a bridge site respectively. LRFD (Load Resistance Factored Design) method was compared with ASD (Allowable Stress Design) method. On application of ASD method, safety factor for skin friction was adopted as 2 or 3 while safety factor for end bearing was 3. The design bearing capacities from ASD method matched well with those from LRFD method when safety factor for skin friction was adopted as 2.

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A Development of Pivoting Composite Wing for Mounting Kit (키트용 접이식 복합재 날개 개발)

  • Joo, Young-Sik;Jun, Woo-Chul;Byun, Kwan-Hwa;Cho, Chang-Min
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.4
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    • pp.486-492
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    • 2013
  • The pivoting composite wing is developed for the kit to be mounted on the external stores. The wing has a pivoting structure for the installation to an aircraft and high aspect ratio to increase lift drag ratio. The wing needs to be light and have sufficient strength and stiffness to satisfy structural design requirements. The wing is designed with carbon fiber composite and the structural parts are integrated to reduce cost to manufacture. In order to verify the structural performances, the design load analysis and flight load survey, the static analysis and test, the ground vibration test and flutter analysis are performed. It is shown that the wing has sufficient structural strength and stiffness to satisfy the structural design requirements.

Load Relaxation and Creep Transition Behavior of a Spray Casted Hypereutectic Al-Si Alloy (분무 주조 과공정 Al-Si 계 합금의 응력이완 및 Creep 천이 거동)

  • Kim M. S.;Bang W.;Park W. J.;Chang Y. W.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.502-508
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    • 2005
  • Hypereutectic Al-Si alloys have been regarded attractive for automotive and aerospace application, due to high specific strength, good wear resistance, high thermal stability, low thermal expansion coefficient and good creep resistance. Spray casting of hypereutectic Al-Si alloy has been reported to provide distinct advantages over ingot metallurgy (IM) or rapid solidification/powder metallurgy (RS/PM) process in terms of microstructure refinement. In this study, hypereutectic Al-25Si-2.0Cu-1.0Mg alloy was prepared by OSPREY spray casting process. The change of strain rate sensitivity and Creep transition were analyzed by using the load relaxation test and constant creep test. High temperature deformation behavior of the hypereutectic Al-Si alloy has been investigated by applying the internal variable theory proposed by Chang et al. Especially, the creep resistance of spray casted hypereutectic Al-Si alloy can be enhanced considerably by the accumulation of prestrain.

Test Equipment and Test Portfolio for Education of Strain and Vibration Measurements (변형률 및 진동 측정 교육을 위한 실험 장치와 실험 포트폴리오)

  • Yang, Jimin;Lee, Dooyoul
    • Journal of Practical Engineering Education
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    • v.13 no.3
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    • pp.497-505
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    • 2021
  • Test equipment for strain and vibration measurement was designed for educational purposes. Widely available and affordable materials were put into making this device. Three strain gauges placed on an iron ruler made cantilevered beam were used to measure values according to external load. An electromagnet triggered excitation and a function generator created vibration of the beam. We present three different tests conducted with this equipment regarding production of scales, measurement of resonant frequency, and calculation of the difference between excitation frequency and measured frequency. Overall, this paper presents a piece of simple yet inexpensive test equipment and its corresponding portfolio with expectations of being applied to the educational field for efficient measurement of load and vibration.

A Study on Stress Corrosion Behaviors in Welded Zone of the API 5L-X65 Steel for Natural Gas Transmission (천연가스 수송용 API 5L-X65강 용접부의 부식거동에 관한 연구)

  • JO SANG-KEUN;SONG HAN-SEOP;KONG YOO-SIK;KIM YUONG-DAI
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.401-407
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    • 2004
  • This study is on the constant-current stress corrosion test related to the load stress in welded zone and non-welded zone of high tensile strength steel for natural gas transmission. The surface corrosion pattern of the welded zone of API 5L-X65 specimens for natural gas transmission showed global corrosion and narrow pitting, and the pitting was increased by increasing the load stress. Initially, the average relative electrode potential and the average relative current of the high tensile strength steel for natural gas transmission specimens was decreased suddenly, and the average relative electrode potential was higher and the average relative current was lower in welded zone than base metal. and the average relative electrode potential was decreased by increasing the load stress, and the average relative current was somewhat increased by increasing the load stress. The corrosion rate was less in welded zone than base metal, and the corrosion rate was decreased by increasing the load stress.

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Comparison of steady and unsteady simulation methodologies for predicting no-load speed in Francis turbines

  • Hosseinimanesh, Hossein;Devals, Christophe;Nennemann, Bernd;Guibault, Francois
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.3
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    • pp.155-168
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    • 2015
  • No-load speed is an important performance factor for the safe operation of hydropower systems. In turbine design, the manufacturers must conduct several model tests to calculate the accurate value of no-load speed for the complete range of operating conditions, which are expensive and time-consuming. The present study presents steady and unsteady methods for calculating no-load speed of a Francis turbine. The steady simulations are implemented using a commercial flow solver and an iterative algorithm that relies on a smooth relation between turbine torque and speed factor. The unsteady method uses unsteady RANS simulations that have been integrated with a user subroutine to compute and return the value of runner speed, time step and friction torque. The main goal of this research is to evaluate and compare the two methods by calculating turbine dynamic parameters for three test cases consisting of high and medium head Francis turbines. Overall, the numerical results agreed well with experimental data. The unsteady method provided more accurate results in the opening angle range from 20 to 26 degrees. Nevertheless, the steady results showed more consistency than unsteady results for the three different test cases at different operating conditions.

A study on reduction of pre-crack deviation in CTOD specimen using reverse bending method (Reverse Bending을 통한 CTOD 시험 예비균열 형상균일화에 관한 연구)

  • Jeong, Sehwan;Park, Dong-Hwan;Kim, Hyeon-Su;Shin, Sang-Beom;Park, Tae-Jong
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.62-68
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    • 2015
  • This study investigates the appropriate range of reverse bending load for the CTOD test of thick weld by observing improvement of pre-crack shape and determination of the limit applicable load. In order to do it, the effect of the amount of the reverse bending load on the maximum deviation of the pre-crack length was investigated by the extensive tests, and the variation of plastic zone size in way of the crack tip under reverse bending load were evaluated by FEA. With the results obtained by the experiments and FEA, the proper range of reverse bending load was suggested. The effectiveness of the reverse bending method was verified by examining the pre-crack straightness after CTOD tests of thick weld specimens with various thickness and strength.