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Analysis of Accelerated Aging Natural Ester Oil and Mineral Oil in Distributional Transformers (배전용 변압기에서의 고온열화와 열 사이클 열화에 따른 식물유와 광유의 특성 분석)

  • An, Jung-Sik;Choi, Sun-Ho;Bang, Jeong-Ju;Jung, Joong-Il;Huh, Chang-Su
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.6
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    • pp.1163-1168
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    • 2011
  • Most transformers use insulating and cooling fluids derived from petroleum crude oil, but mineral oil has some possibility of environmental pollution and fire with explosion. vegetable oil fluids extracted from seed has superior biodegradation and fire-resistant properties including an exceptionally high fire point enhancing fire safety. In this study, it is aimed at the practicality of substituting natural ester dielectric fluid for mineral oil in liquid insulation system of transformers. As a rise in coil winding temperature has a direct influence on transformer life time, it is important to evaluate the temperature rise of coil winding in vegetable oil in comparison with mineral oil. Four transformers for the test are designed with 10KVA, 13.2KV, one phase unit. The temperature are directly measured in insulating oil of these transformers with the two sorts of natural ester and mineral oil dielectric fluid respectively. Experiment for aging carry out two means. First means remained $120^{\circ}C$ that transformer of mineral oil were operated at 185% load. Second means is that insulating oils of two natural ester and mineral oil were aged by thermal cycles repeating from $30^{\circ}C$ to $120^{\circ}C$. For the heating, Transformers were operated at 185% load. For the cooling, cooling system was operated in the chamber. Samples were analyzed at 42, 63, 93, 143, 190, 240 300cycles. Analysis contents are dielectric strength, total acid value. Mineral oils compared results of first means with results of second means. And compared two sort natural esters respectively with mineral oil in second means.

Study on stiffness deterioration in steel-concrete composite beams under fatigue loading

  • Wang, Bing;Huang, Qiao;Liu, Xiaoling;Ding, Yong
    • Steel and Composite Structures
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    • v.34 no.4
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    • pp.499-509
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    • 2020
  • The purpose of this paper is to investigate the degradation law of stiffness of steel-concrete composite beams after certain fatigue loads. First, six test beams with stud connectors were designed and fabricated for static and fatigue tests. The resultant failure modes under different fatigue loading cycles were compared. And an analysis was performed for the variations in the load-deflection curves, residual deflections and relative slips of the composite beams during fatigue loading. Then, the correlations among the stiffness degradation of each test beam, the residual deflection and relative slip growth during the fatigue test were investigated, in order to clarify the primary reasons for the stiffness degradation of the composite beams. Finally, based on the stiffness degradation function under fatigue loading, a calculation model for the residual stiffness of composite beams in response to fatigue loading cycles was established by parameter fitting. The results show that the stiffness of composite beams undergoes irreversible degradation under fatigue loading. And stiffness degradation is associated with the macrobehavior of material fatigue damage and shear connection degradation. In addition, the stiffness degradation of the composite beams exhibit S-shaped monotonic decreasing trends with fatigue cycles. The general agreement between the calculation model and experiment shows good applicability of the proposed model for specific beam size and fatigue load parameters. Moreover, the research results provide a method for establishing a stiffness degradation model for composite beams after fatigue loading.

Experimental and AI based FEM simulations for composite material in tested specimens of steel tube

  • Yahui Meng;Huakun Wu;ZY Chen;Timothy Chen
    • Steel and Composite Structures
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    • v.52 no.4
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    • pp.475-485
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    • 2024
  • The mechanical behavior of the steel tube encased high-strength concrete (STHC) composite walls under constant axial load and cyclically increasing lateral load was studied. Conclusions are drawn based on experimental observations, grey evolutionary algorithm and finite element (FE) simulations. The use of steel tube wall panels improved the load capacity and ductility of the specimens. STHC composite walls withstand more load cycles and show more stable hysteresis performance than conventional high strength concrete (HSC) walls. After the maximum load, the bearing capacity of the STHC composite wall was gradually reduced, and the wall did not collapse under the influence of the steel pipe. For analysis of the bending capacity of STHC composite walls based on artificial intelligence tools, an analysis model is proposed that takes into account the limiting effect of steel pipes. The results of this model agree well with the test results, indicating that the model can be used to predict the bearing capacity of STHC composite walls. Based on a reasonable material constitutive model and the limiting effect of steel pipes, a finite element model of the STHC composite wall was created. The finite elements agree well with the experimental results in terms of hysteresis curve, load-deformation curve and peak load.

Estimation of Fatigue Life in Butt-Welded Zone of SM45C Steel Rod (강 봉(SM45C) 맞대기 용접부의 피로수명 평가)

  • Oh, Byung-Duck;Lee, Yong-Bok
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.45-50
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    • 2008
  • SM45C steel rods being used generally for power transmission shafts and machine components was selected and welded by Butt-GMAW(Gas Metal Arc Welding) method. An estimation of fatigue life was studied by constructing S-N curve. Fatigue strength of base metal zone showed higher values than one of weld zone in low cycles between $10^4$ and $10^6$cycles. However, significant decrease in fatigue strength of base metal was found around $10^6$cycles, which were almost same as one of heat affected zone. This decrease was attributed that initial residual stress of the steel rods distributed by drawing process was diminished by continually applied load, and resulted in softening of base metal. The fatigue limit of the weld zone was highest in the boundary between deposited metal zone and heat affected zone, and followed by in the order of deposited metal zone, base metal zone, and heat affected zone. Based on these results, it is revealed that the stress for safety design of machine components using SM45C butt-welded steel rods must be selected within the region of the lowest fatigue limit of heat affected zone.

Compression-Compression Fatigue Behavior of Al-Si-Ca alloy Foams (Al-Si-Ca 합금 폼의 압축 피로 거동)

  • Lee, Chang-Hun;Ha, San;Kim, Am-Kee;Jeong, Gil-Do
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.190-195
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    • 2004
  • The compression-compression fatigue properties of the closed cell Al-Si-Ca alloy foams have been studied. The monotonic and cyclic compressive properties were compared with each other and the fatigue stress-life (S-N) curves were presented. In compression-compression fatigue, the crushing was found to initiate in a single band which broadens gradually with additional fatigue cycles. Progressive shortening of the specimen took place due to a combination of low cycle fatigue failure and cyclic ratcheting which is in accordance with the findings of previous researchers [1-3]. Young's modulus of the foam was found to decrease with the increasing strain in case of fatigue test however in case of monotonic compression test the value of Young's modulus increased with the strain (number of cycles). The endurance limit on the basis of $10^{7}$ cycles obtained by extrapolating the experimental results were 0.98 MPa and 1.70 MPa for load ratios 0.1 and 0.5 respectively which are 34 % and 59 % of the plateau stress.

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A Stochastic Analysis for Crack Growth Retardation Behavior and Prediction of Retardation Cycle Under Single Overload (단일과대하중하에서 피로균열진전지연거동 및 지연수명의 확률론적 해석)

  • Shim, Dong-Suk;Kim, Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1164-1172
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    • 1999
  • In this study, to investigate the fatigue crack retardation behavior and the variability of retardation cycles, fatigue crack growth tests were conducted on 7075-T6 aluminum alloy under single tensile overload. A retardation coefficient, D was introduced to describe fatigue crack retardation behavior and a random variable, Z to describe the variability of fatigue crack growth. The retardation coefficient was separately formulated according to retardation behavior which is composed of delayed retardation part and retardation part. The random variable, Z was evaluated from experimental data which was obtained from fatigue crack growth tests under constant amplitude load. Using these variables, a probabilistic model was developed on the basis of the modified Forman's equation, and retardation behavior and cycles were predicted under certain overload condition. The predicted retardation curve well agrees with the trend of experimental crack retardation behavior. And this model well predicts the scatter of experimental retardation cycles.

Analyzing the Fatigue Cracking and Maintenance of Asphalt Concrete Pavements, Based on Harmony Search Algorithm (하모니 검색 알고리즘을 이용한 피로균열의 포장설계 및 유지보수 시기 결정)

  • Lee, Sang-Yum;Mun, Sungho
    • International Journal of Highway Engineering
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    • v.16 no.6
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    • pp.115-120
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    • 2014
  • PURPOSES : This research describes how to predict the life cycles of fatigue cracking based on NCHRP Report 704 as well as modified harmony search (MHS) algorithm. METHODS : The fatigue cracking regression model of NCHRP Report 704 was used in order to calculate the ESAL (Equivalent Single Axle Load) numbers up to pavement failure, based on using material parameters, composite modulus, and surface pavement thickness. Furthermore, the MHS algorithm was implemented to find appropriate material parameters and other structural conditions given the number of ESALs, which is related to pavement service life. RESULTS : The case studies show that the material and structural parameters can be obtained, resulting in satisfying the failure endurance of asphalt concrete structure, given the number of ESALs. For example, the required ESALs such as one or two millions are targeted to satisfy the service performance of asphalt concrete pavements in this study. CONCLUSIONS : According to the case studies, It can be concluded that the MHS algorithm provides a good tool of optimization problems in terms of minimizing the difference between the required service cycles, which is a given value, and the calculated service cycles, which is obtained from the fatigue cracking regression model.

Residual bearing capacity of steel-concrete composite beams under fatigue loading

  • Wang, Bing;Liu, Xiaoling;Zhuge, Ping
    • Structural Engineering and Mechanics
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    • v.77 no.4
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    • pp.559-569
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    • 2021
  • This study was conducted to investigate the residual bearing capacity of steel-concrete composite beams under high-cycle fatigue loading through experiments and theoretical analysis. Six test beams with stud connectors were designed and fabricated for static, complete fatigue, and partial fatigue tests. The failure modes and the degradation of several mechanical performance indicators of the composite beams under high-cycle fatigue loading were analyzed. A calculation method for the residual bearing capacity of the composite beams after certain quantities of cyclic loading cycles was established by introducing nonlinear fatigue damage models for concrete, steel beam, and shear connectors beginning with the material residual strength attenuation process. The results show that the failure mode of the composite beams under the given fatigue load appears to be primarily affected by the number of cycles. As the number of fatigue loadings increases, the failure mode transforms from mid-span concrete crushing to stud cutting. The bearing capacity of a 3.0-m span composite beam after two million fatigue cycles is degraded by 30.7% due to premature failure of the stud. The calculated values of the residual bearing capacity method of the composite beam established in this paper agree well with the test values, which indicates that the model is feasibly applicable.

A Study on Shear-Fatigue Behavior of Reinforced Concrete Beams using High Strength Concrete (고강도 콘크리트를 사용한 철근콘크리트 보의 전단피로거동에 관한 연구)

  • 곽계환;박종건
    • Journal of the Korea Concrete Institute
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    • v.11 no.5
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    • pp.119-130
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    • 1999
  • Recently, as the building structure has been larger, higher, longer and more specialized, the demand of material with high-strength concrete for building has been increasing. In this research, silica-fume was used as an admixture in order to get a high-strength concrete. From the test result, High-strength concrete with cylinder strength of 1,200kgf/$\textrm{cm}^2$ in 28-days was produced and tested. The static test was carried out to measure the ultimate load, the initial load of flexural and diagonal cracking, crack patterns and fracture modes. The load versus strain and load versus deflection relations were obtained from the static test. The relation of cycle loading to deflections on the mid-span, the crack propagation and the modes of failure according to cycle number, fatigue life and S-N curve were observed through the fatigue test. Based on the fatigue test results, high-strength reinforced concrete beams failed to 57~66 percent of the static ultimate strength. Fatigue strength about two million cycles from S-N curves was certified by 60 percent of static ultimate strength.

Effect of Freeze-Thaw Cycles after Cracking Damage on the Flexural Behavior of Reinforced Concrete Beams (균열손상 후 동결융해를 경험한 철근콘크리트 보의 휨거동)

  • Kim, Sun-Woo;Choi, Ki-Bong;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.22 no.3
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    • pp.399-407
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    • 2010
  • The flexural behaviors of two types of beam members exposed to freeze-thaw cycles were evaluated. This study aims to examine the effect of freeze-thaw cycles on the behavior characteristics of reinforced concrete (RC) beams. For the purpose, a part of the beam specimens were damaged until yielding of tension reinforcement was reached, before they were exposed to 150 and 300 cycles of freeze-thaw. Cyclic tests, as well as monotonic tests, were conducted to evaluate the stiffness degradation characteristics when same cycle is repeated. The material tests showed that relative dynamic modulus of concrete exposed to 300 cycles of freeze-thaw moderately decreased to 86.8% of normal concrete, indicating that concrete used in this study has good durability against freeze and thaw damage. The results of monotonic tests showed reduction of flexural strength, ductility and stiffness of the beam specimens exposed to freeze-thaw cycles compared with those of the control speciments. In particular, BDF13 specimens, which had been subjected to artificial cracking damage, did not showed enough flexural strength to satisfy nominal moment required by current concrete structure design code. In the monotonic tests results, BF75 specimens exposed to freeze-thaw cycles showed 10% or more cyclic stiffness degradation. Therefore, it was thought that deformation of concrete in compression have to be considered in design process of members under cyclic load, such as seismic device.