• Title/Summary/Keyword: line-heating

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A Study of the Effects of Process Variables on Temperature and Magnetic-flux Distribution in Induction Heating of Steel Plate (강판의 유도가열에서 공정변수가 온도 및 자속분포에 미치는 영향에 관한 연구)

  • 배강열;이태환;양영수
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.526-533
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    • 2001
  • Induction heating of float metal products has an increasing importance in many applications, because it generates the heat within workpiece itself and provides high power densities and productivity. In this study, the induction heating of a steel plate to simulate the line heating is investigated by means of the Finite Element Analysis of the magnetic field and temperature distribution. A numerical model is used to calculate temperature distribution within the steel plate during the induction heating with a specially designed inductor. The effects of materital properties depending on the temperature and magnetic field are taken into consideration in an iterative manner. The simulation results show good magnetic field with experimental data and provide good understanding of the process. Since the numerical model demonstrates to be suitable for analysis of induction heating process, the effects of air gap and frequency on magnetic-flux and power-density distribution are also investigated. It is revealed that these process parameters have an important roles on the electro-magnetic field and power-density distribution governing the temperature distribution of the plate.

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Fabrication of biaxially textured Ni substrate by line-focused infrared heating (선형 초점 적외선 가열에 의해 이축 집합조직화된 Ni 기판의 제조)

  • Chung, Jun-Ki;Kim, Won-Jeong;Jung, Kyu-Dong;Bae, Won-Tae;Kim, Cheol-Jin
    • Progress in Superconductivity and Cryogenics
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    • v.8 no.1
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    • pp.19-22
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    • 2006
  • Desirable substrates for $YBa_2Cu_3O_{7-\delta}$ coated conductor are highly cube textured Ni or Ni-alloy tapes, which can be produced by cold rolling and recrystallization annealing. We have fabricated hi-axially textured pure Ni tapes for the application of coated conductors. The sintered Ni rod was cold-rolled into the thin tapes of $50{\mu}m$ thickness and the tapes were heat-treated for texture development with line-focused infrared heater. The temperature was maintained at $800\sim1050^{\circ}C$, using 1kW double ended linear halogen lamp in $96%Ar-4%H_2$ atmosphere The biaxially tortured Ni tapes were successfully formed by line-focused infrared heat treatment The texture of the annealed Ni tapes was analysed using the GADDS (general area detector diffraction system). The full width at half maximum values of phi and omega scan for the Ni tapes were less than $10^{\circ}$ and the grain size was $20-50{\mu}m$.

Application of Open-source OpenFOAM for Simulating Combustion and Heating Performance in Horizontal CGL Furnace (수평형 CGL 소둔로의 연소 및 가열 성능 해석을 위한 오픈소스 OpenFOAM 기반 전산유체 해석)

  • Kim, GunHong;Oh, Kyung-Teak;Kang, Deok-Hong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.8
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    • pp.553-561
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    • 2017
  • The main motivation for this study was to establish a CFD-based procedure for the analysis of heating characteristics, particularly in industrial furnaces. As certain open-source software packages have gained popularity in dealing with complex industrial problems, the OpenFOAM framework was selected for further development of advanced physical models to meet industrial requirements. In this study, the newly developed comprehensive model was applied to simulate physical processes in the full-scale horizontal furnace of a continuous galvanizing line (CGL). The numerical results obtained indicate that the current approach predicts heating characteristics reasonably well. It was also found that radiative heat transfer plays a dominant role in heating the moving strip. To improve the predictability of our method, further work is required to model the turbulence-chemistry interaction realistically, as well as to impose a physically correct thermal wall boundary condition.

Analysis and Comparison of Standard and Existed Heating Degree-Hours Model for decision of Greenhouse Heating Load in Korea (온실의 난방부하 결정을 위한 Degree-Hour 모델식 비교 분석)

  • Woo, Young-Hoe
    • Journal of Practical Agriculture & Fisheries Research
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    • v.6 no.1
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    • pp.143-154
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    • 2004
  • The value of daily heating degree hour(described as DH hereafter) is essential for calculating the heating load of a greenhouse during the winter months. Many researchers have so for proposed different models for estimating DH value. Models for estimating DH have been investigated DH(unit, ℃·h·year-1) in this paper. The comparisons of standard and existed DH values were made to know the estimation error of each model proposed so far. The standard DH values and other proposed DH values have were obtained for the inside setpoint temperatures of 9, 13, 16 and 20℃ in greenhouse, estimated based on meterological data from 1961 to 2000 according to locals, and standard DH values were independent and existed DH values were dependent. Among the various model, the one developed theoretically by Mihara modified to author was the best fitting for standard DH values. The DH values were obtained for the inside setpoint temperature of 9, 13, 16 and 20℃ by Modified Mihara's model. A new DH contour line graph was proposed using Modified Mihara's model. Using the DH contour line graph, the DH values can be obtained easily for any setpoint according to local.

A Study on Natural Convection in a Rectangular Enclosure with a Heating Source (열원을 가지는 사각밀폐공간내의 자연대류에 관한 연구)

  • Bae, Kang-Youl;Yi, Chung-Sop;Jeong, Hyo-Min;Chung, Han-Shik
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.296-303
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    • 2000
  • Study on natural convection in a rectangular enclosure with a heating point has been studied by numerical and experimental methods. The governing equations were solved by a finite volume method, and for pressure term was used a SIMPLE algorithm. The parameters considered for numerical study are positions and surface temperature of a heating point i.e. Y/H = 0.25. 0.5. 0.75 and $11^{\circ}C{\leq}{\Delta}T{\leq}59^{\circ}C$. The results of isotherms and velocity vectors have been represented for various parameters. Based on the numerical data. the mean Nusselt number in the space can be expressed as a function of Grashof number

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Pair-Wise Serial ROIC for Uncooled Microbolometer Array

  • Haider, Syed Irtaza;Majzoub, Sohaib;Alturaigi, Mohammed;Abdel-Rahman, Mohamed
    • IEIE Transactions on Smart Processing and Computing
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    • v.4 no.4
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    • pp.251-257
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    • 2015
  • This work presents modelling and simulation of a readout integrated circuit (ROIC) design considering pair-wise serial configuration along with thermal modeling of an uncooled microbolometer array. A fully differential approach is used at the input stage in order to reduce fixed pattern noise due to the process variation and self-heating-related issues. Each pair of microbolometers is pulse-biased such that they both fall under the same self-heating point along the self-heating trend line. A ${\pm}10%$ process variation is considered. The proposed design is simulated with a reference input image consisting of an array of $127{\times}92$ pixels. This configuration uses only one unity gain differential amplifier along with a single 14-bit analog-to-digital converter in order to minimize the dynamic range requirement of the ROIC.

Simulation of Plate Deformation by Triangle Heating Process (삼각가열에 의한 판 변형의 시뮬레이션)

  • Chang-Doo Jang;Dae-Eun Ko;Sung-Choon Moon;Yong-Rok Seo
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.4
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    • pp.66-74
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    • 2001
  • Plate bending process is indispensible in shipbuilding. The process includes press bending process and heating process. Especially the heating process is carried out exclusively by skillful workers. Many researches have been made to automate the heating process. This study was carried out as a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating and essential elements effect on the deformation. In this paper, we proposed an analysis model for thermal-elastic-plastic analysis and simulated the deformation by triangle heating using ANSYS based on the experimental results of Jang et al.(2001). Also, we showed the deformation characteristics more clearly by comparing the deformation due to triangle heating and line heating in case that the total heat input is same. Finally, we investigated the change characteristics of deformation elements according to the volumetric heat input.

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Plate Forming Automation System of Steel Plates by Line Heating Method (III) (선상가열법에 의한 강판의 곡가공 자동화 시스템 (III))

  • Lee, Joo-Sung
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.2
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    • pp.85-89
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    • 1997
  • The development of the algorithm and the computer aided marking data generation system based on it should precede the automation system for plate forming by line heating method. This paper places emphasis on the yard simulation for a real surface model to justify the algorithm and the computer aided marking data generation system which have been already developed. The yard simulation has been carried out according to the generated marking data and the heating condition produced by the developed computer aided system. The practical applicability of the developed computer aided system has been conformed by comparing the results of the computer simulation to the results of the yard simulation. This paper ends with the extension of the developed marking data generation system.

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An Experimental Study of Characteristics of Plate Deformation by Heating Process (열간가공에 의한 판의 변형특성에 관한 실험적 연구)

  • Chang-Doo Jang;Dae-Eun Ko;Byeong-Il Kim;Jeong-Ung Park
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.2
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    • pp.62-70
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    • 2001
  • As the ship hull is a compound-curved structure, plate bending process is indispensible. The process includes press bending process for forming major 1st curvature and heating process for forming the rest curvature. Especially the heating process that is above 50 percents of entire bending work is carried out exclusively by skillful workers. Many researches have been made to automate the heating process but most of these are about line heating process and researches for triangle heating process are rare. This study is a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating. In this paper, we carried out heating experiments and analysed the deformation characteristics of plate to explain the deformation characteristics of plates rationally by showing the phase transformed high temperature region. Also we investigated the heating effect on the hull material properties by mechanical tests.

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An Experimental Study on the Manufacturing Method and Performance of Planar Thick Film Heaters for Electric Vehicle Heating (전기자동차의 난방용 면상 후막히터의 제조방법과 성능에 관한 실험적 연구)

  • Chae-Yeol Lee;Jong-Han Im;Jae-Wook Lee;Sang-Hee Park
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.3
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    • pp.685-692
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    • 2024
  • Currently used heating elements are metal and non-metal heating elements, including various types of heaters, and resistance line heating elements have a problem of decreasing thermal efficiency over time, so to solve this problem, a planar heating element using high-purity carbon materials and oxidation-resistant inorganic compounds was applied. Through the manufacture of planar heating elements using CNT, ruthenium composite materials, and ruthenium oxide, physicochemical performance and capacity were increased, and instantaneous responsiveness was increased. Through thick film technology applicable to various base bodies, fine patterns were formed by the screening method in consideration of the fact that the performance of the heat source depends on the viscosity and pattern shape. The heating element was manufactured by thick film printing technology by mixing ruthenium oxide, CNT, Ag, etc. The characteristics of each paste were analyzed through viscosity measurement, and STS 430 was used as a base. Surface temperature and efficiency were measured by testing heaters manufactured for small wind tunnels and real-vehicle experiments. The surface temperature decreased as the air volume increased, and the optimal system boundary was found to be about 200 mm. Among the currently used heating elements, this paper manufactured a planar heating element using thick film technology to find out the relationship between air volume and temperature, and to study the surface temperature.