• Title/Summary/Keyword: life time prediction

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Prediction of RC structure service life from field long term chloride diffusion

  • Safehian, Majid;Ramezanianpour, Ali Akbar
    • Computers and Concrete
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    • v.15 no.4
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    • pp.589-606
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    • 2015
  • It is well-documented that the major deterioration of coastal RC structures is chloride-induced corrosion. Therefore, regional investigations are necessary for durability based design and evaluation of the proposed service life prdiction models. In this paper, four reinforced concrete jetties exposed to severe marine environment were monitored to assess the long term chloride penetration at 6 months to 96 months. Also, some accelerated durability tests were performed on standard samples in laboratory. As a result, two time-dependent equations are proposed for basic parameters of chloride diffusion into concrete and then the corrosion initiation time is estimated by a developed probabilistic service life model Also, two famous service life prediction models are compared using chloride profiles obtained from structures after about 40 years in the tidal exposure conditions. The results confirm that the influence of concrete quality on diffusion coefficients is related to the concrete pore structure and the time dependence is due to chemical reactions of sea water ions with hydration products which lead a reduction in pore structure. Also, proper attention to the durability properties of concrete may extend the service life of marine structures greater than fifty years, even in harsh environments.

Study on Creep Life Prediction by Initial Strain Method for Friction Welded Joints of Heat Resisting Steels (내열강 마찰용접재의 ISM에 의한 크리프 수명예측에 관한 연구)

  • 김헌경;김일석;이연탁;공유식;오세규
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.46-52
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    • 2001
  • In this paper, the real-time prediction of high temperature creep life was carried out for the friction welded joints of dissimilar heat resisting steels (SUH3-SUH35). various life prediction method such as LMP (Larson_miller Parameter) and ISM (initial strain method) were applied. The creep behaviors of those steels and the welds under static load were examined by ISM combined with LMP at 500, 600 and $700^{\circ}C$, and the relationship between these two methods was investigated. A real-time creep lie (tr, hr) prediction equation by initial strain (${\varepsilon}_0$, %) under any creep stress ($\sigma$, MPa) at any high temperature (T, K) was developed as follows: $t_r={\alpha}{\varepsilon}_0^{\beta}{\sigma}^{-1}$ where, ${\phi}=16: {\alpha}=10^{51.412-0.104T+5.375{\times}10^5T^2}$, $ {\beta}=-83.989+0.180T-9.957{\times}10^{-5}T^2,{\phi}=20:$ ${\alpha}=10^{69.910-0.146T+7.744{\times}10^{-5}T^2$, ${\beta}=-51.442+0.105T-5.595{\times}10^{-5}T^2$ for SUH3-SUH35 friction weld of =16mm and 20mm, respectively.

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Creep Life Prediction for Udimet 720 Material Using the Initial Strain Method (ISM)

  • Kong, Yu-Sik;Yoon, Han-Ki;Oh, Sae-Kyoo
    • Journal of Mechanical Science and Technology
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    • v.17 no.4
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    • pp.469-476
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    • 2003
  • Despite of considerable research results or uniaxial tension creep available for superalloys, few studies have been made on high temperature creep using the Initial Stram Method (ISM) In this paper, the real-time prediction of high temperature creep strength and creep lift for the nickel-based superalloy Udimet 720 (high-temperature and high-pressure gas turbine engine materials) was performed on round-bar type specimens under pure static load at the temperatures of 538$^{\circ}C$. 649$^{\circ}C$, and 704$^{\circ}C$. The predictive equation derived from the ISM in creep tests showed better reliability than those from LMP (Larson-Miller Parameter) and LMP-lSM (Larson Miller Parameter-Initial Strain Method) specially for long time creep prediction (10$^3$∼10$\^$5/h).

The Prediction of Remaining Service Life of Land Concrete Due to Steel Corrosion (철근부식에 의한 육지 콘크리트의 잔존수명 예측)

  • 정우용;윤영수;송하원;변근주
    • Journal of the Korea Concrete Institute
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    • v.12 no.5
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    • pp.69-80
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    • 2000
  • This paper presents the prediction of remaining service life of the concrete due to steel corrosion caused by the following three cases; carbonation, using sea sand and using deicing salts. The assessment of initiation period was generalized considering the existing perdiction models in the literature, corrosion experiment and field assessment. To evaluate the prediction equation of rust growth, the corrosion accelerating experiments was performed. The polarization resistance was measured by potentiostat and the conversion coefficient of polarzation resistance to corrosion rate was determined by the measurement of real mass loss. Chloride content, carbonation, cover depth, relative humidity, water-cement ratio(W/C), and the use of deicing salts were taken into account and the resulting prediction equation of rust growth was proposed on the basis of these properties. The proposed equation is to predict the rust growth during any specified period of time and be effective in particular for predicting service life of concrete in the case of using sea sand.

Long-term Creep Life Prediction Methods of Grade 91 Steel (Grade 91 강의 장시간 크리프 수명 예측 방법)

  • Park, Jay-Young;Kim, Woo-Gon;EKAPUTRA, I.M.W.;Kim, Seon-Jin;Jang, Jin-Sung
    • Journal of Power System Engineering
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    • v.19 no.5
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    • pp.45-51
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    • 2015
  • Grade 91 steel is used for the major structural components of Generation-IV reactor systems such as a very high temperature reactor (VHTR) and sodium-cooled fast reactor (SFR). Since these structures are designed for up to 60 years at elevated temperatures, the prediction of long-term creep life is very important to determine an allowable design stress of elevated temperature structural component. In this study, a large body of creep rupture data was collected through world-wide literature surveys, and using these data, the long-term creep life was predicted in terms of three methods: Larson-Miller (L-M), Manson-Haferd (M-H) and Wilshire methods. The results for each method was compared using the standard deviation of error. The L-M method was overestimated in the longer time of a low stress. The Wilshire method was superior agreement in the long-term life prediction to the L-M and M-H methods.

Life Time Prediction Using Accelerated Ageing Test for a CR/CB Rubber Composite

  • Ahn, WonSool;Lee, Hyung Seok
    • Elastomers and Composites
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    • v.52 no.4
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    • pp.237-241
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    • 2017
  • The tensile strength (TS) and elongation-at-break (EB) loss of a CR/CB rubber composite sample prepared for the automotive parts were measured after accelerated thermal ageing at temperatures of 100, 120, 140, and $150^{\circ}C$. The change in TS was observed to be linear from the master curve prepared using the time-temperature superposition-principle (TTSP). An Arrhenius type of shift factor, $a_T$ was used to predict the life time of the sample, and a plot of ln $a_T$ vs. 1/T was also shown to be linear. The activation energy ($E_a$) of the sample was calculated as 70.30 kJ/mole from the Arrhenius plot. The expected life time of the sample was predicted at the given operating conditions by applying Arrhenius analysis. Assuming the $E_a$ value was constant at lower operating condition, life time of the sample was calculated as 2.3 years when the life limit was set as time to reach the 20% decrease of the initial TS value at operating temperature of $40^{\circ}C$.

Friction Welding of Dissimilar Hot Die Punch Materials and Its Creep Life Prediction and Quality Evaluation by AE ( II )-Creep Life Prediction by ISM (열간 금형펀치 제작을 위한 이종재 마찰용접과 고온 크리프 실시간 예측 및 AE에 의한 품질평가 (II)-크리프 수명예측)

  • 박일동;오세규;공유식;전태언
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.26-32
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    • 2000
  • It was confirmed that the life predictive equation by LMP-ISM are effective only up to 10$^2$hours and can not be used for long times of 10$^3$~10$^{5}$ hours, but that by ISM can be used for long times creep life prediction with more reliability. The predictive creep life equation of ISM has better reliability than those by LMP and LMP-ISM, and its realizably is getting better for long time creep prediction(10$^3$~10$^{5}$ H).

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Prediction of Service Life of a Respirator Cartridge for Organic Solvent by Using Yoon and Nelson's Adsorption Model (Yoon과 Nelson의 흡착모델을 이용한 방독마스크 정화통의 수명예측(I))

  • Kim, Ki-Hwan;Won, Jung-Il
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.18 no.1
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    • pp.20-31
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    • 2008
  • A respirator is useful to protect a worker from the harmful gases and vapors in the workplace, and the evaluation of respirator cartridge service life is important for the worker's health and safety. The performance of cartridge is effected by several factors such as concentration of gas and vapor, humidity, temperature, adsorbents and cartridge packing density. Adsorption model was applied to both sampling tube and respirator cartridge to predict the service life for organic vapors. The variables of the adsorption model were measured from the experiment with the sampling tube, and it was used to predict the service life of respirator cartridge. In the experiment, we used carbon tetrachloride as a organic vapor and activated carbon take out respirator cartridge as activated carbon. As a result, it was possible to predict the service life of respirator cartridge and predicted service life was quite correct. Breakthrough time decreased with increase of CCl4 concentration. In case of sampling tube, adsorbed amount of CCl4 was larger than respirator cartridge due to linear velocity. Also, rate constant of sampling tube was larger than respirator cartridge, because of, effect of flow rate, packing density. In the prediction of service life of respirator cartridge by using sampling tube, the time required for 50% contaminant breakthrough(${\tau}$) is more effective than the rate constant(k').

Evaluation on Creep Life Prediction of Aircraft Gas Turbine Material by AE (음향방출법에 의한 항공기용 가스터빈 재료의 크리프 수명예측 평가)

  • Kong, Y.S.;Yoon, H.K.;Oh, S.K.
    • Journal of Power System Engineering
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    • v.6 no.1
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    • pp.55-60
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    • 2002
  • There has been no report on the life prediction for gas turbine materials at high temperatures based on the creep properties and their relationship with the AE(acoustic emission) properties as a means of real-time non-destructive testing. One of the important issues is thus to develop a reliable method of evaluating creep properties by the AE technique. In this paper, the real-time evaluation of high temperature creep time and AE cumulative counts for nickel-based superalloy Udimet 720 was performed on round-bar type specimens under pure load at the temperatures of 811, 922 and 977K. The total AE cumulative counts until the starting point of secondary creep($N_1$) and that of tertiary creep($N_2$) have quantitative relationship with the tertiary creep time and the rupture time. It is thus possible to construct the life prediction system based on creep and the prevention system of tertiary creep by using AE technique.

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Evaluation of die life during hot forging process (열간 단조 공정의 금형 수명 평가)

  • 이현철;박태준;고대철;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1051-1055
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    • 1997
  • Hot forging is widely used in the manufacturing of automotive component. The mechanical, thermal load and thermal softening which is happened by the high temperature die in hot forging. Tool life of hot forging decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and workpieces. The service life of tools in hot forging process is to a large extent limited by wear, heat crack, plastic deformation. These are one of the main factors affecting die accuracy and tool life. It is desired to predict tool life by developing life prediction method by FE-simulation. Lots of researches have been done into the life prediction of cold forming die, and the results of those researches were trustworthy, but there have been little applications of hot forming die. That is because hot forming process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forming die by wear analysis and plastic deformation has been carried out. To predict tool life, by experiment of tempering of die, tempering curve was obtained and hardness express a function of main tempering curve.

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