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Fatigue Life Analysis on Multi-Stacked Film Under Thermal and Residual Stresses (열응력과 잔류응력하의 다층박막의 피로수명 해석)

  • Park Jun-Hyub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.526-533
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    • 2005
  • Reliability problem in inkjet printhead, one of MEMS devices, is also very important. To eject an ink drop, the temperature of heater must be high so that ink contacting with surface reaches above $280^{o}C$ on the instant. Its heater is embedded in the thin multi-layer in which several materials are deposited. MEMS processes are the main sources of residual stresses development. Residual stress is one of the factors reducing the reliability of MEMS devices. We measured residual stresses of single layers that consist of multilayer. FE analysis is performed using design of experiment(DOE). Transient analysis for heat transfer is performed to get a temperature distribution. And then static analysis is performed with the temperature distribution obtained by heat transfer analysis and the measured residual stresses to get a stress distribution in the structure. Although the residual stress is bigger than thermal stress, thermal stress is more influential on fatigue life.

Effect of Indentation Residual Stresses on the Fatigue Crack Initiation Life (피로균열 발생수명에 대한 압입 잔류응력의 영향)

  • 이환우;강태일
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.5
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    • pp.158-165
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    • 2004
  • Up to now, many crack repair techniques have been developed for inhibiting crack growth in structural components. However, the simplest way for inhibiting crack growth is to apply a indentation at the crack tip or at some distance ahead of the expected crack growth path so as to produce residual compressive stresses that can reduce the effective stresses around the crack tip. In spite of its importance to the aerospace industry, little attention has been devoted to evaluation of the indentation residual stress effect on the fatigue crack initiation life quantitatively. Therefore, in the present work, the magnitude and distribution of the indentation residual stresses were investigated in order to estimate the beneficial effect on fatigue crack initiation by using finite element method. Furthermore, to examine the validity of finite element analysis results, residual stress distribution in the indented specimen was measured by using X-ray diffraction technique, and fatigue crack behavior at fastener hole in aluminum alloy 7075-T6 before and after indentation processes was investigated.

Fatigue Life Analysis of Butt-welded specimen by Local Strain Approach (국부변형률방법을 이용한 용접시험편의 피로수명 해석)

  • Lee Dong-Hyong;Seo Jung-Won;Goo Byeong-choon;Seok Chang-Sung
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.73-78
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    • 2003
  • The residual stresses and. distortions of structures by welding exert negative effect on the safety of railroad structures. This investigation performs a thermal elasto-plastic analysis using finite element techniques to evaluate residual stresses in butted-welded joint. Considering this initial residual stresses, local stress and strain at the critical location (weld toe) during the loading were analyzed by elastic plastic finite element analysis. Fatigue crack initiation life and fatigue crack propagation life of butt-welded specimen were predicted by local strain approach and Neuber's role and Paris law. It is demonstrated that fatigue life estimates by local strain approach closely approximate the experimental results.

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Isolation of Multi-Abiotic Stress Response Genes to Generate Global Warming Defense Forage Crops

  • Ermawati, Netty;Hong, Jong Chan;Son, Daeyoung;Cha, Joon-Yung
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.41 no.4
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    • pp.242-249
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    • 2021
  • Forage crop management is severely challenged by global warming-induced climate changes representing diverse a/biotic stresses. Thus, screening of valuable genetic resources would be applied to develop stress-tolerant forage crops. We isolated two NAC (NAM, ATAF1, ATAF2, CUC2) transcription factors (ANAC032 and ANAC083) transcriptionally activated by multi-abiotic stresses (salt, drought, and cold stresses) from Arabidopsis by microarray analysis. The NAC family is one of the most prominent transcription factor families in plants and functions in various biological processes. The enhanced expressions of two ANACs by multi-abiotic stresses were validated by quantitative RT-PCR analysis. We also confirmed that both ANACs were localized in the nucleus, suggesting that ANAC032 and ANAC083 act as transcription factors to regulate the expression of downstream target genes. Promoter activities of ANAC032 and ANAC083 through histochemical GUS staining again suggested that various abiotic stresses strongly drive both ANACs expressions. Our data suggest that ANAC032 and ANAC083 would be valuable genetic candidates for breeding multi-abiotic stress-tolerant forage crops via the genetic modification of a single gene.

An Analysis Method of Accelerated Life Test Data with a Change of Failure Mechanism (가변 고장메카니즘을 가진 가속수명시험 데이타 분석방법)

  • Won, Y.C.;Kong, M.B.
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.1
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    • pp.39-51
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    • 1994
  • Almost all accelerated life tests assume that no basic failure mechanism changes within the test stresses. But accelerated life test, considering failure mechanism changes, is needed since failure mechanism changes when accelerating beyond the used stress. This paper studies the analysis when the failure mechanism changes within the test stresses. The piecewise linear regression, which the join point of two lines is estimated, is applied In particular, two accelerated life tests, with and without a change in failure mechanism are examined.

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A Study for the Improvement on a Fatigue Life for Cr-Si Alloyed Valve Springs (Si-Cr강 밸브스프링의 피로수명 향상에 관한 연구)

  • 임철록;김태호;박상언;김기전;정태훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.421-424
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    • 2000
  • Valve springs with high fatigue strength corresponding to the incresement of working stresses, are required for the higher generating power and the better fuel economy of automobile engines. For this purpose, high strength oil tempered wires are being used. By a method of the high strength for the valve spring, modification of manufacturing processes is being applied. In this case, the cause and effect for the improvement of the fatigue strength has not yet been explained obviously. Therefore, in this report, comparison of fatigue life between valve springs of conventional processes with oil tempered wires and new manufacturing processes was made. As a result of the fatigue test, the fatigue life of the latter was attained maximum 7 times than that of the former. It was cleared that the improvement of the fatigue life was caused by difference of compressive residual stresses at depth of 0.2mm below the inner side surface of both valve springs.

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The Effects of Stress and Social Support on Obesity in Junior High School Students Living in Small Cities (중소도시 중학생의 스트레스와 사회적 지지가 비만도에 미치는 영향)

  • 임영옥;김영남
    • Korean Journal of Community Nutrition
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    • v.7 no.5
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    • pp.705-714
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    • 2002
  • The purpose of this study was to examine the relative importance of everyday life stress, obesity stress, and social support on the BMIs of junior. high school students. Subjects in this study consisted of 229 adolescents from two junior high schools in Iksan-city and Hamyul-eup. For data analyses, the frequencies, percentages, means, 1-tests, Chi-squares, one-way ANOVAS, Pearson's correlation coefficients and regressions were conducted using SPSS WIN program. The mean BMI of the subjects was 20.18, and the ratio of students'BMIs less than 20 was 56.8%, that of students'BMIs greater than or equal to 25 was 8.3%. There were no statistical differences in BMIs by grade and sex. Statistically significant differences in the obesity of the junior high school students were detected according to demographic characteristics such as economic levels, areas of residence, TV watching time, and fathers'physiques. There were significant differences in everyday life stresses, obesity stresses, and social support by sex, but not by grade. Girls showed higher stress levels than boys, specially in family-related life stresses, social relationships, and self-related stresses. Also girls showed higher stress level related to obesity than boys. Girls got more support from their mothers, siblings and friends than boys. With respect to the type of social support, girls perceived more financial, informational, emotional, and judgemental support than boys. These results suggest that girls became more stressed, although on the other hand, they received more social support than boys. The higher the economic level, the longer the TV watching time, and the higher the stresses from everyday life and obesity, the higher the BHIs of the junior high school students were. In conclusion, everyday life stress and obesity stress were the important factors in relation to the junior high school students'obesity.

Fatigue Life Analysis of Butt-welded Joint with and without Postweld Heat Treatment by Local Strain Approach (국부변형률 방법을 이용한 용접후열처리 전후 시편의 피로수명 해석)

  • Lee, Dong-Hyoung;Seo, Jeong-Won;Goo, Byeong-Choon;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1086-1091
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    • 2003
  • The problem of residual stresses and fatigue behavior in welded structures is the main concern of welding research fields. The residual stresses and distortions of structures by welding exert negative effect on the safety of mechanical structures. Postweld heat treatment is usually carried out to relieve this residual stresses of welded joints. In this paper the influence of postweld heat treatment on fatigue life of butt-welded joint was investigated. To predict the effect of PWHT, an analytical model is developed by finite element and local strain approach and the result of fatigue life analysis is compared to experimental results. It is demonstrated that fatigue life estimates closely approximate the experimental results and PWHT provides some increase of fatigue lives in long-life fatigue region and no increase in short-life fatigue region because of the residual stress relaxation under tensile loads.

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The Fatigue Crack Initiation Life under the Rolling Contact of Rough Surfaces using Critical Plane Approach (임계평면법을 이용한 거친 표면의 구름접촉시 피로균열 시작수명)

  • 설광조;김태완;조용주
    • Tribology and Lubricants
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    • v.19 no.1
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    • pp.26-30
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    • 2003
  • The stresses of surface and substrate under the rough surface contact are irregular. Using rainflow counting method for irregular stresses, the fatigue surface crack initiation lift was calculated. With the surface generated by computer, this paper figures out the random load generated by contacting to the rough surface, analyzes the stress of its subsurface, and calculates the fatigue crack initiation life of the rough surface fatigue theory.

Derating design approach of aluminum electrolytic capacitor for reliability improvement (알루미늄 전해 커패시터의 신뢰성 향상을 위한 Derating 설계 연구)

  • Min, Dae-June;Kim, Jae-Jung;Son, Young-Kap;Chang, Seog-Weon;Kwack, Kae-Dal
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1712-1717
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    • 2007
  • This paper presents a derating design approach for reliability improvement of an aluminum electrolytic capacitor. The capacitor, usually mounted in a printed circuit board, is used to stabilize the circuit. The main failure mechanism of interest is dry-up of the electrolyte that is mainly caused by two stresses-temperature and voltage. The lifetime under these stresses is modeled as a function of these stresses and time using accelerated life testing. Quantitative variation in the lifetime, according to variations in these stresses, is investigated to perform the derating design of the capacitor so that the stress levels are selected to achieve required reliability measures for reliability improvement. Moreover, sensitivity analysis shows which stress would be a more important factor determining the lifetime.

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