• Title/Summary/Keyword: lathe check

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Analysis on Wood Quality, Geometry Factor, and Their Effects on Lathe Check of Samama (Anthocephalus macrophyllus) Veneer

  • Cahyono, Tekat Dwi;Wahyudi, Imam;Priadi, Trisna;Febrianto, Fauzi;Bahtiar, Effendi Tri;Novriyanti, Eka
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.6
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    • pp.828-841
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    • 2016
  • Relatively little information is available regarding the correlation between wood and veneer quality, especially for Samama wood, an endemic wood species in eastern Indonesia. This study addresses the quality of 8 years old Samama wood and its effect on the veneer quality. Samama wood quality was determined by evaluating its specific gravity, moisture content, fiber dimensions, and microfibril angle from pith toward bark. Meanwhile, veneer quality was assessed by examining veneer thickness and lathe check characteristics. Geometry factor model was constructed to elaborate the quantities of lathe check from pith toward bark. Results show that fair variations of veneer thickness, ranging from 1.5 mm to 3.0 mm, could be obtained from Samama wood. The quantity, depth, and length of lathe check were noticeably decreasing toward bark. Further, in the same manufacturing process, geometry factor was determined as the dominant factor over other wood properties in affecting the frequency of lathe checks from pith towards bark. These facts should be put into consideration in producing veneer from Samama wood. Moreover, these results enlighten the potential of Samama wood as plywood and other excellent veneer-based products.

Dynamic Characteristics Analysis and Chatter Prediction in High Speed CNC Lathe (고속 CNC 선반의 동특성 해석과 채터 예측)

  • Lee, Woo-Seok;Lee, Sin-Young;Lee, Jang-Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.151-157
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    • 1999
  • Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

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Development of control module for FMS construction (FMS 구축을 위한 제어 module 개발)

  • 최홍태;배용환;박재홍;이석희
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.1090-1095
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    • 1992
  • This paper describes the systematic control method of process information transfer and machine cell control in FMS implementation. We have constructed an experimental FMS computer network and control system. The system hardware consists of host computer to manage process data and information transfer of machine cells, cell control computers to control machine cells(NC lathe, machining center). On the other hand, software is made up of oredr management module, NC program searching and generation module, NC part program error check module and cell control module. In this study, we could arrive at conclusion as following : The first, each task could be accomplihed by the efficient information transfer in hierachical computer network. The second, data base system of part programs and process control data is needed for the efficint information transfer and production management. Lastly, expansion of FMS control system could be achieved by the hierachical and decentralized computer control system.

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Adhesion Characteristics and Anatomic Scanning of Plywood Bonded by High Density Polyethylene (고밀도 폴리에틸렌으로 접착한 합판의 접착성질과 해부학적 관찰)

  • Han, Kie-Sun;Lee, Hwa-Hyoung
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.3
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    • pp.16-23
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    • 1997
  • This study was carried out to discuss feasibility of high density polyethylene(HDPE) as a new substitute for the conventional adhesives in plywood manufacture. Plywood was composed of radiata pine(Pinus radiata) and Malas(Homallium feotidium) veneers and bonded by HDPE. Adhesion characteristics and anatomical scanning has been examined through tensile-shear strength test and scanning electron microscopy(SEM). The results are as follows; 1. Optimum loading quantity was 15g/$(30.3{\times}30.3)cm^2$, and tensile-shear strength increased with the increase of loading quantity. 2. Even at the hot pressing time of 1 minute, tensile-shear strength met the value of KS(over the 7.5kgf/$cm^2$), and tensile-shear strength increased with the increase of hot pressing time. 3. Plywood composed of veneer at moisture content of 19.6% showed similar tensile-shear strength to that at air conditioned moisture content of 11.4%. 4. Under the same condition of hot pressing time, tensile-shear strength of plywood bonded by HDPE met the KS value of boil and wet test and proved the same group as phenol formaldehyde adhesive. 5. HDPE films showed mechanical adhesion through penetration into the lathe check and ray of veneer.

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A Study on Smart Factory System Design for Screw Machining Management (나사 가공 관리를 위한 스마트팩토리 시스템 설계에 관한 연구)

  • Lee, Eun-Kyu;Kim, Dong-Wan;Lee, Sang-Wan;Kim, Jae-joong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.329-331
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    • 2018
  • In this paper, we propose a monitoring system that starts with the supply of raw materials for threading, is processed into a lathe machine, and checks for defects of the product are automatically performed by the robot with Smart Factory technology through assembly and disassembly. Completion check according to the production instruction quantity and production instruction is made by checking the production status according to whether or not the raw material is worn by the displacement sensor, and checking the pitch and the contour of the processed female and male to determine OK and NG. The robotic system acts as a relay for loading and unloading of raw materials, pallet transfer, and overall process, and it acts as an intermediary for organically driving. The location information of the threaded products is collected by using the non-contact wireless tag and the energy saving system Production efficiency and utilization rate were checked. The environmental sensor collects the air-conditioning environment data (temperature, humidity), measures the temperature and humidity accurately, and checks the quality of product processing. It monitors and monitors the driving hazard level environment (overheating, humidity) of the product. Controls for CNC and robot module PLC as a heterogeneous system.

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