• 한국항공우주학회지
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• 제50권4호
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• pp.223-231
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• 2022

금속 적층제조 공정 중 발생할 수 있는 잔류응력은 3D 프린팅을 통한 정밀한 금속 부품 제작을 위해 적절히 통제되어야 하는 중요한 요소이다. 따라서 본 연구에서는 이러한 잔류응력에 영향을 끼치는 요인에 대하여 실험적인 방법을 이용하여 고찰하였다. 실험을 위해 적층제조 공정을 통해 시편을 제작하고 이를 절단하여 변형량 측정을 수행하였으며, 측정된 데이터를 curve fitting 등의 방법을 이용하여 적절히 보정함으로써 공정 파라미터 및 금속 분말 재사용 여부가 금속 적층제조 공정에서 발생한 잔류응력으로 인한 변형에 끼치는 영향을 정량적으로 분석할 수 있는 자료를 확보하였다. 이 결과로부터 금속 적층제조 공정에서 잔류응력으로 인한 변형의 크기에 가장 큰 영향을 끼치는 요소는 금속 분말 재사용 여부임을 확인하였다. 또한 레이저의 패턴, 적층 회전 각도와 같은 공정 파라미터도 변형 크기에 영향을 줄 수 있는 것을 확인하였다.

• 한국태양에너지학회 논문집
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• 제39권4호
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• pp.1-9
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• 2019

Modules using 6 inch cells have problems with loss due to empty space between cells. To solve this problem made by shingled structure which can generate more power by utilizing empty space by increasing the voltage level than modules made in 6inch cell. Thus, in this paper, the c-Si cutting cells were produced using nanosecond green laser, and then the ECA was sprayed and cured to perform cutting cell bonding. Three types of ECA materials (B1, B2, B3) with Ag as the main component were used, and experimental conditions varied from 5 to 120 seconds of curing time, 130 to $210^{\circ}C$ of curing temperature, and 1 to 3 of curing numbers. As a results of experiments varying curing time, B1 showed efficiency 19.88% in condition of 60 seconds, B2 showed efficiency 20.15% in 90 seconds, and B3 showed efficiency 20.27% in 60 seconds. In addition, experiments with varying curing temperature, It was confirmed highest efficiency that 20.04% in condition of $170^{\circ}C$ with B1, 20.15% in condition of $150^{\circ}C$ with B2, 20.27% in condition of $150^{\circ}C$ with B3. These are because the Ag particles are densely formed on the surface to make the conduction path. After optimizing the conditions of temperature and curing time, the secondary-tertiary curing experiments were carried out. as the structural analysis, conditions of secondary-tertiary curing showed cracks that due to damp heat aging. As a result, it was found that the ECA B3 had the highest efficiency of 20.27% in condition of 60 seconds of curing time, $150^{\circ}C$ of curing temperature, and single number of curing, and that it was suitable for the manufacture of Solar cell of shingled structure rather than ECA B1 and B2 materials.

• Journal of Oral Medicine and Pain
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• 제30권1호
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• pp.131-140
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• 2005

이 연구의 목적은 어븀 야그 레이저의 상아질과 법랑질에서의 절삭율을 조사하고 레이저 절삭후의 형성된 와동의 미세구조적 변화를 전통적인 핸드피스 드릴을 이용한 와동의 미세구조적 변화와 비교하기 위함이다. 사용된 어븀 야그 레이저는 20 Hz, 15 Hz의 주파수에서 200 mJ, 250 mJ, 300 mJ의 에너지 레벨로 나누어 조사하였다. 다음과 같은 결과가 얻어졌다. 1. 3 W-6 W의 에너지 세기로 조사한 상아질 그룹에서의 절삭율은 약 $1.103{\sim}2.639mm^3/sec$ 이었고 4.5 W$\sim$6 W의 에너지 세기에서는 유의한 절삭율의 차이가 없었다. 2. 3 W-6 W의 에너지 세기로 조사한 법랑질 그룹에서의 절삭율은 약 $0.413{\sim}0.969mm^3/sec$ 이었고 4 W$\sim$6 W의 에너지 세기에서는 유의한 절삭율의 차이가 없었다. 3. 전통적 고속핸드피스 드릴로 삭제된 와동을 주사전자현미경으로 관찰한 결과 도말층으로 덮인 비교적 편평한 표면을 보였다. 4. 레이저로 삭제된 상아질 와동을 주사전자현미경으로 관찰한 결과 도말층이 없으며 상아세관이 열려있는 것이 관찰되었다. 하지만 3 W 이상의 에너지 세기로 조사한 와동에서는 표면이 불규칙하며 파편들이 헐겁게 붙어있는 것이 관찰되었다. 5. 레이저로 삭제된 법랑질 와동을 주사전자현미경으로 관찰한 결과 심하게 파괴된 면이 6 W에서 보였으며 3 W의 에너지 세기에서는 용융된 구상물질이 관찰되었다. 하지만 4 W의 에너지 세기로 조사한 그룹에서는 깨끗하게 절삭된 면이 관찰되었다. 따라서 어븀야그 레이저를 이용하여 치아를 삭제할 때에 가장 효과적이며 열적 손상을 줄일 수 있는 에너지 세기는 상아질에서는 3 W, 법랑질에서는 4 W가 될 수 있을 것이다. 하지만 더 많은 연구와 추가적인 자료들이 필요할 것으로 사료된다.

• 한국주조공학회지
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• 제20권5호
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• pp.330-335
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• 2000

Functional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported. But a system which can build directly 3D parts of high performance functional material as metal park would get long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we translated the wax patterns to numerous metal tool prototypes by new investment casting process combined conventional investment casting with rapid prototyping & rapid tooling process. With this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P pare to metal part.

• 한국정밀공학회지
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• 제29권8호
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• pp.834-839
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• 2012

Recently, mechanical components with miniaturized size, complex shape and fine surface are on demand from industries such as mobile electronics, medical devices and defense. The size of them is smaller than several millimeters, the shape has micro-holes, curve, or multi-step and the surface is mirror-like. This features are not able to be machined with the conventional machining, therefore electro-discharge machining (EDM), cutting, and laser machining have been applied. If the technologies are assisted by vibration, high aspect ratio and good surface are to be achieved. In this paper, prior and current researches of vibration-assisted machining are reviewed. Machining mechanisms with vibration-assisting are explained, their effects are shown, and vibrating apparatuses are discussed. Especially, comparison between with and without vibration assisting is presented. This review shows the vibration-assisted machining is effectively fabricate the components with small and complicated shape and fine surface finish.

• International Journal of Automotive Technology
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• 제8권4호
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• pp.493-504
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• 2007

This paper proposes a stereo vision-based forward obstacle detection and distance measurement method. In general, stereo vision-based obstacle detection methods in automotive applications can be classified into two categories: IPM (Inverse Perspective Mapping)-based and disparity histogram-based. The existing disparity histogram-based method was developed for stop-and-go applications. The proposed method extends the scope of the disparity histogram-based method to highway applications by 1) replacing the fixed rectangular ROI (Region Of Interest) with the traveling lane-based ROI, and 2) replacing the peak detection with a constant threshold with peak detection using the threshold-line and peakness evaluation. In order to increase the true positive rate while decreasing the false positive rate, multiple candidate peaks were generated and then verified by the edge feature correlation method. By testing the proposed method with images captured on the highway, it was shown that the proposed method was able to overcome problems in previous implementations while being applied successfully to highway collision warning/avoidance conditions, In addition, comparisons with laser radar showed that vision sensors with a wider FOV (Field Of View) provided faster responses to cutting-in vehicles. Finally, we integrated the proposed method into a longitudinal collision avoidance system. Experimental results showed that activated braking by risk assessment using the state of the ego-vehicle and measuring the distance to upcoming obstacles could successfully prevent collisions.

• Journal of Biosystems Engineering
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• 제37권1호
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• pp.65-74
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• 2012

Purpose: An autonomous robot was developed for harvesting strawberries cultivated in bench-type systems. Methods: The harvest robot consisted of four main components: an autonomous vehicle, a manipulator with four degrees of freedom (DOF), an end effector with two DOFs, and a color computer vision system. Strawberry detection was performed based on 3D image and distance information obtained from a stereo CCD color camera and a laser device, respectively. Results: In this work, a Cartesian type manipulator system was designed, including an intermediate revolute axis and a double driven arm-based joint axis, so that it could generate collision-free motions during harvesting. A DC servomotor-driven end-effector, consisting of a gripper and a cutter, was designed for gripping and cutting the strawberry stem without damaging the strawberry itself. Real-time position tracking algorithms were developed to detect, recognize, trace, and approach strawberries under natural light conditions. Conclusion: The developed robot system could harvest a strawberry within 7 seconds without damage.

• 한국정밀공학회지
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• 제18권4호
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• pp.97-103
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• 2001

Accuracy of a machined part is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the relative motion is the geometric errors of a machine tool. In this study, firstly, geometric errors are measured by laser interferometer, and the positioning error of each control point selected uniformly on the control surface CAD model can be estimated from th oirm shaping model and geometric error data base. Where a form shaping function is derived from the link of homogeneous transformation matrix. Secondly, control points are shifted to the estimated amount of positioning errors. A new control surface is modeled with NURBS(Non Uniform Rational B-Spline) surface approximation to the shifted control points. By generating tool paths to the redesigned control surface, we reduce the machining error quite.

• 한국정밀공학회지
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• 제11권6호
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• pp.185-199
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• 1994

This study has been performed to present a new automatic tool wear measurement by digital image processing. The purpose of this paper is to develop an automatic tool wear measuring system based on the image processing which can be applied to the quasi-real time measurement of the characteristics of insert tip in turning. Tool wear monitoring is one of the key-problems, for the development of control systems of modern unmanned factory which are not completely solved now. In oredr words at present complete qualitative and quantitative information on tool wear morphology is required, at least on the following aspects : flank wear, its dimensions and distribution on the maximum and mean values on VB pqrqmeter in the various zones of the wearland. crater wear, its main dimensions and values of KT parameters. This research has been performed to this technique made possible by designing a proper lighting system to the worn tool with following features : The flank wear is measured by observing the active cutting part from a proper direction and by lighting the wearland by a diffuser optic system. The crater wear is visualized by lighting the tool by a He-Ne gas laser system developed in this study. By means of this system it is research to evaluate classical parameters of tool wear and to have complete information about tool wear morphology.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2001년도 하계학술대회 논문집
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• pp.644-647
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• 2001

Amorphous As-Ge-Se-S thin films have been studied with the aim of identifying optimum etching condition which can be used to produce holographic grating structure for use as diffractive optical elements. In this study, holographic gratings have been formed using He-Ne laser(632.8nm), and fabricated by the method of wet etching using NaOH etchant with various concentration(0.26N, 0.33N, 0.40N). The diffraction efficiency was obtained by +1st order intensity of the diffracted beam. The formed grating profiles were observed by atomic force microscope and showed that the expected grating profile could be achieved by controlling the etching time. Over-etching resulted in under-cutting of the grating lines. The highest 1st order diffraction efficiency for these gratings was about 5.05%.