• Title/Summary/Keyword: large scale testing

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Development of Tomographic Scan Method for Industrial Plants (산업공정반응기의 감마선 전산 단층촬영기술 개발)

  • Kim, Jong-Bum;Jung, Sung-Hee;Moon, Jin-Ho;Kwon, Taek-Yong;Cho, Gyu-Seong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.1
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    • pp.20-30
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    • 2010
  • In this paper, a new tomographic scan method with fixed installed detectors and rotating source from gamma projector was presented to diagnose the industrial plants which were impossible to be examined by conventional tomographic systems. Weight matrix calculation method which was suitable for volumetric detector and statistical iterative reconstruction method were applied for reconstructing the simulation and experimental data. Monte Carlo simulations had been performed for two kinds of phantoms. Lab scale experiment with a same condition as one of phantoms, had been carried out. Simulation results showed that reconstruction from photopeak counting measurement gave the better results than from the gross counting measurement although photopeak counting measurement had large statistical errors. Experimental data showed the similar result as Monte Carlo simulation. Those results appeared to be promising for industrial tomographic applications, especially for petrochemical industries.

Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave (Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발)

  • Kim, Min Soo;Yeom, Yun Taek;Park, Jin-Hyun;Song, Sung Jing;Kim, Hak Joon;Kwon, Sung Duck;Lee, Ho Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.29-36
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    • 2017
  • Recently, KTX (Korean Train Express) train stoppage accidents were mainly caused by malfunctioning equipment, aging and cracking of railway vehicles, crack breakages of brake disks, and breakages of brake disks. Breakage of brake disk can cause large-scale casualties such as high-speed collision and concern about derailment by hitting lower axle and wheel. Therefore, in this study, a brake disk with solid and ventilation type, which is the brake disk of a KTX train was modeled, and a dynamometer system was constructed to operate the disk. A Rayleigh wave was used to inspect the surface of the brake disk. An ultrasonic inspection module was developed for the brake disk by using a local immersion method due to the difficulty involved in ultrasonic inspection using an existing immersion method. In addition, the surface defects of the brake disk were evaluated using a dynamometer mock-up system and an ultrasonic inspection module of the brake disk.

Study of the Standard Testing Specifications for a Non-loading Performance Evaluation of Coating Material-sprayed Circular Steel Structures (뿜칠 피복 원형 철골구조의 비재하 내화성능 평가용 시험체 제안을 위한 연구)

  • Ok, Chi-Yeol;Kim, Jae-Jun
    • Fire Science and Engineering
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    • v.30 no.3
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    • pp.7-15
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    • 2016
  • The cross-sectional shape factor is used worldwide to evaluate the scientific performance of fire-resistant structures. In South Korea, however, a system for applying a cross-sectional shape factor has not been arranged and circular or rectangular steel pipes are commonly used for large-scale steel frame buildings. On the other hand, coating material-spray steel beams and pillars that have received the certification of a fire-resistant structure from recognized organizations are mostly limited to a H-beam. A H-beam is granted a wide range of certifications without size limitations from a non-loading performance test with test standards based on the relevant provisions. Other types of steel pipe are to be certified for fireresistance according to shape. In this study, a cross-sectional shape factor was used to propose standard testing specifications for the application of coating material-sprayed circular and rectangular steel pipes, eventually to set the scope of certification for reasonable fire-resistant structures.

Early Shell Crack Detection Technique Using Acoustic Emission Energy Parameter Blast Furnaces (음향방출 에너지 파라미터를 이용한 고로 철피균열의 조기 결함탐지 기술)

  • Kim, Dong-Hyun;Lee, Sang-Bum;Bae, Dong-Myung;Yang, Bo-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.1
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    • pp.45-52
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    • 2016
  • Blast furnaces are crucial equipment for steel production. A typical furnace risks unexpected accidents caused by contraction and expansion of the walls under an environment of high temperature and pressure. In this study, an acoustic emission (AE) monitoring system was tested for evaluating the large-scale structural health of a blast furnace. Based on the growth of shell cracks with the emission of high energy levels, severe damage can be detected by monitoring increases in the AE energy parameter. Using this monitoring system, steel mill operators can establish a maintenance period, in which actual shell cracks can be verified by cross-checking the UT. From this study, we expect that AE systems permit early fault detection for structural health monitoring by establishing evaluation criteria based on the severity of shell cracking.

Do Various Respirator Models Fit the Workers in the Norwegian Smelting Industry?

  • Foereland, Solveig;Robertsen, Oeystein;Hegseth, Marit Noest
    • Safety and Health at Work
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    • v.10 no.3
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    • pp.370-376
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    • 2019
  • Background: Respirator fit testing is a method to assess if the respirator provides an adequate face seal for the worker. Methods: Workers from four Norwegian smelters were invited to participate in the study, and 701 respirator fit tests were performed on 127 workers. Fourteen respirator models were included: one FFABE1P3 and 11 FFP3 respirator models produced in one size and two silicone half masks with P3 filters available in three sizes. The workers performed a quantitative fit test according to Health and Safety Executive 282/28 with 5-6 different respirator models, and they rated the respirators based on comfort. Predictors of overall fit factors were explored. Results: The pass rate for all fit tests was 62%, 56% for women, and 63% for men. The silicone respirators had the highest percentage of passed tests (92-100%). The pass rate for the FFP3 models varied from 19-89%, whereas the FFABE1P3 respirator had a pass rate of 36%. Five workers did not pass with any respirators, and 14 passed with all the respirators tested. Only 63% passed the test with the respirator they normally used. The mean comfort score on the scale from 1 to 5 was 3.2. The respirator model was the strongest predictor of the overall fit factor. The other predictors (age, sex, and comfort score) did not improve the fit of the model. Conclusion: There were large differences in how well the different respirator models fitted the Norwegian smelter workers. The results can be useful when choosing which respirators to include in respirator fit testing programs in similar populations.

Treatment of Concrete Wastewater in Repair of Bridge Deck (교량 바닥판 보수공사에서 발생하는 콘크리트 폐수처리 방안)

  • Lee, Bong-Hak;Choi, Pan-Gil;Kim, Jung-Ki
    • Journal of Industrial Technology
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    • v.28 no.A
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    • pp.125-132
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    • 2008
  • As of 2003, construction waste has been produced at the level of 130,614.8 tons/day, in which the amount of waste concrete was 92,639.1 tons/day and accounted for about 66.4% of the amount of construction waste. Waste concrete is mainly produced in construction work and civil engineering work. Especially, road surface crushing method using a large amount of water requires thorough management of concrete wastewater. The aim of this study was to analyze water pollution due to concrete wastewater generated in repair of bridge deck using road surface crushing equipment and to suggest reasonable countermeasures for solve the problem. In this study, it was surveyed current conditions of produced concrete wastewater in bridge deck repair, analyzed physical features of concrete wastewater, expected effects of water pollution on inflow rivers if it is not treated, established treatment plan of water pollution by categories, and calculated capacity of each treatment process and required amount of necessary chemicals. As a result of sampling wastewater generated in field sites and testing it at a lab scale, it was revealed that the original wastewater was produced in removing concrete from bridge deck slabs using surface crushing equipment whose pH was 12.53, CODMn was 12.910mg/L, SS was 547.0mg/L, and other heavy metals were included in extremely small quantities.

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ISO Coordination of Generator Maintenance Scheduling in Competitive Electricity Markets using Simulated Annealing

  • Han, Seok-Man;Chung, Koo-Hyung;Kim, Balho-H.
    • Journal of Electrical Engineering and Technology
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    • v.6 no.4
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    • pp.431-438
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    • 2011
  • To ensure that equipment outages do not directly impact the reliability of the ISO-controlled grid, market participants request permission and receive approval for planned outages from the independent system operator (ISO) in competitive electricity markets. In the face of major generation outages, the ISO will make a critical decision as regards the scheduling of the essential maintenance for myriads of generating units over a fixed planning horizon in accordance with security and adequacy assessments. Mainly, we are concerned with a fundamental framework for ISO's maintenance coordination in order to determine precedence of conflicting outages. Simulated annealing, a powerful, general-purpose optimization methodology suitable for real combinatorial search problems, is used. Generally, the ISO will put forward its best effort to adjust individual generator maintenance schedules according to the time preferences of each power generator (GENCO) by taking advantage of several factors such as installed capacity and relative weightings assigned to the GENCOs. Thus, computer testing on a four-GENCO model is conducted to demonstrate the effectiveness of the proposed method and the applicability of the solution scheme to large-scale maintenance scheduling coordination problems.

A Novel Approach of Feature Extraction for Analog Circuit Fault Diagnosis Based on WPD-LLE-CSA

  • Wang, Yuehai;Ma, Yuying;Cui, Shiming;Yan, Yongzheng
    • Journal of Electrical Engineering and Technology
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    • v.13 no.6
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    • pp.2485-2492
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    • 2018
  • The rapid development of large-scale integrated circuits has brought great challenges to the circuit testing and diagnosis, and due to the lack of exact fault models, inaccurate analog components tolerance, and some nonlinear factors, the analog circuit fault diagnosis is still regarded as an extremely difficult problem. To cope with the problem that it's difficult to extract fault features effectively from masses of original data of the nonlinear continuous analog circuit output signal, a novel approach of feature extraction and dimension reduction for analog circuit fault diagnosis based on wavelet packet decomposition, local linear embedding algorithm, and clone selection algorithm (WPD-LLE-CSA) is proposed. The proposed method can identify faulty components in complicated analog circuits with a high accuracy above 99%. Compared with the existing feature extraction methods, the proposed method can significantly reduce the quantity of features with less time spent under the premise of maintaining a high level of diagnosing rate, and also the ratio of dimensionality reduction was discussed. Several groups of experiments are conducted to demonstrate the efficiency of the proposed method.

A Study on the Vibrational Characteristics of Natural Frequency with Balancing type Vibratory Conveyor Using Finite Element Methods (유한요소해석법을 이용한 평형형 진동이송기의 고유진동수 특성분석에 관한 연구)

  • Lee, Seung-Yong;Yi, Sung-Il;Kim, Chol-Ho;Choi, Yong-Jae;Choi, Woo-Chun
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.568-572
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    • 2001
  • An industrial vibratory conveyor system is devised for large-scale feeding by the low-power, using natural frequency of the system. The important thing in this system is to determine the natural frequency and to drive by it. The purpose of this study is to build up reliance on the system with changing of element parameters for vibration characteristics of balancing type vibratory conveyor by using F.E.M. modeling. For investigating the natural frequency, modal testing is performed by using impact hammer, accelerometer and LMS/Vibration Analysis System. Experimental results are compared with F.E.M results. The results of the comparisons within the errors of less than 2 percent can verify the reliability of the F.E.M. analysis of the system. Also we can verify that the characteristics of natural frequency have linearly decreased(-6%) as adding the mass($50{\sim}600kg$). We can find that controlling driving frequency is necessary for triggering the natural frequency, but natural frequency is less affected by adding the mass on the balancing weight.

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Structural damage detection by principle component analysis of long-gauge dynamic strains

  • Xia, Q.;Tian, Y.D.;Zhu, X.W.;Xu, D.W.;Zhang, J.
    • Structural Engineering and Mechanics
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    • v.54 no.2
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    • pp.379-392
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    • 2015
  • A number of acceleration-based damage detection methods have been developed but they have not been widely applied in engineering practices because the acceleration response is insensitive to minor damage of civil structures. In this article, a damage detection approach using the long-gauge strain sensing technology and the principle component analysis technology is proposed. The Long gauge FBG sensor has its special merit for damage detection by measuring the averaged strain over a long-gauge length, and it can be connected each other to make a distributed sensor network for monitoring the large-scale civil infrastructure. A new damage index is defined by performing the principle component analyses of the long-gauge strains measured from the intact and damaged structures respectively. Advantages of the long gauge sensing and the principle component analysis technologies guarantee the effectiveness for structural damage localization. Examples of a simple supported beam and a steel stringer bridge have been investigated to illustrate the successful applications of the proposed method for structural damage detection.