• Title/Summary/Keyword: lap joint

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Structural Behavior Evaluation of Mg-GFRP Composite Single-Lap Bonded Joints With Different End Shapes (한 끝단 형상에 따른 마그네슘 합금과 유리섬유 복합소재 단일겹치기 본드 조인트 거동 분석)

  • Kim, Jung-Seok;Im, Jae-Young;Lee, Woo-Geun
    • Journal of the Korean Society for Railway
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    • v.17 no.6
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    • pp.391-396
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    • 2014
  • In this study, the strength of magnesium-GFRP/epoxy single-lap bonded joints are experimentally evaluated with different end shapes. In order to achieve this, four different single-lap joints with different end shapes are fabricated and the failure load is measured under tensile loading tests. From the test results, the single-lap joint with a square end exhibits the lowest failure load while the single-lap joint with reverse tapering and a spew fillet has the highest stress values. It has 11.1% higher failure strength than the single-lap joint with a square end.

Characteristics of Friction Stir Lap Welded A5052 with Probe Length (프루브 길이에 따른 A5052 겹치기 마찰교반접합 특성)

  • Ko, Young-Bong;Kang, Chae-Won;Choi, Jun-Woong;Park, Kyeung-Chae
    • Journal of the Korean institute of surface engineering
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    • v.42 no.6
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    • pp.294-300
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    • 2009
  • The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. The development of Friction Stir Lap Welding (FSLW) would expand the number of applications. In this study, for effective application on thin aluminum alloy lap joint, non-heat treatment A5052 alloys were joined by FSLW with the length of probe 2.3 mm and 3.0 mm. Investigating the characteristics of joint area showed the results were as below ; When the length of probe was 2.3 mm, good joint area was formed at all welding condition except for 600 rpm-700 mm/min. In the case of 3.0 mm probe length, there was formed good joint area without defects at 1500 rpm-100 mm/min. The width of joint area, position and size of defects were very important factors for FSLW, due to heat input and stirring intensity.

End-Shape Effect for Stress Concentration Reduction of Composite Single-Lap Bonded Joint (끝단형상에 따른 복합소재 단일겹치기 체결부의 응력집중 저감에 관한 연구)

  • Kim, Jung-Seok;Hwang, Jae-Yeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.3
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    • pp.333-340
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    • 2011
  • We evaluated the stress-reduction effect for different shapes of a composite adherend with or without a spew fillet. Six different single-lap joint specimens were modeled and assessed using nonlinear finite element analysis. Moreover, we investigated the effect of the stiffness ratio of the adherend and adhesive. The single-lap joint with normal tapering had the highest stress values, and the single-lap joint with reverse tapering and a spew fillet had the lowest stress values. The composite adherends with higher stiffness had lower stress values, and the adhesives with lower stiffness had lower stress values.

Effects of the Gap and the Speed on the Lap-Joint $CO_2$ Laser Welding of Automotive Steel Sheets (자동차용 강판의 겹치기 $CO_2$ 레이저 용접에서 용접속도와 판재간격에 따른 용접특성 연구)

  • 이경돈;박기영;김주관
    • Journal of Welding and Joining
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    • v.20 no.4
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    • pp.510-516
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    • 2002
  • Recently the laser welding technology has been applied increasingly for the automotive bodies. But the lap joint laser welding for 3 dimensional automotive body is new while the butt joint laser welding is well known as the tailored blank technology. In this study, the process window was found for the full penetration welding of the lap joint of the 1mm-thick high strength steel sheets. The limit curves and characteristic curves were suggested to define the boundaries and the contour lines in a space of the welding speed and the gap size. The characteristics of the weld sectional geometry were used to determine the limit curves. They are bead width, penetration depth and sectional area. After the observed data was analysed carefully, it was noticed that there was a transition point at which the sectional shape was changed and the bead area jumped as the welding speed was increased. Also a new concept of 'input energy Per volume' was suggested to distinguish the difference at the transition Point. The difference of sectional areas at the transition point can be related to the dynamic keyhole phenomena.

Effect of Adhesive Shape on the Strength of Aluminum/Polycarbonate Joint (접착부 형상이 알루미늄/폴리카보네이트 접합재의 강도에 미치는 영향)

  • Seo, Do-Won;Kim, Hyo-Jin;Choi, Jun-Yong;Hoa, Vu cong;Lim, Jae-Kyoo
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1039-1044
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    • 2003
  • Adhesive-bonded joints are widely used in the industry. Recently aircraft applications of adhesive bonding joints have been increased extensively in automobile and air industry. Because adhesives which are available for structural applications have been developed a lot and understanding of adhesive bonding has been improved so much. In this study, as the fundamental research of design of adhesive bonding joints, this study considers specimen shape are affect strength and durability of Al/Polymer lap joints. In this research, cross head speed difference were concerned to evaluate their effects on the adhesive strength. Cross head speed makes a change 0.05mm/min, 0.5mm/min, 5mm/min. The result is load-displacement diagram showed brittleness fracture tendency. Fracture tendency that is shown enough on stress distribution of trigonal single lap joint and trigonal edged single lap joint occur the inside of adhesive.

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DESIGN OF ADHESIVE BONDED JOINT USING ALUMINUM SANDWICH SHEET

  • PARK Y.-B.;LEE M.-H.;KIM H.-Y.;OH S.-I.
    • International Journal of Automotive Technology
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    • v.6 no.6
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    • pp.657-663
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    • 2005
  • Recently, weight reduction of vehicles has been of great interest, and consequently the use of composite materials in the automotive industry is increasing every year. Composite sandwich panels which consist of two skins and core materials are replacing steels in automotive floor and door. The substitution of one material for another is accompanied by change of joining method, so that adhesive bonding has been popularly used for joining method of composite materials. In the case of adhesive bonding of composite materials, there could be loss in the joint strength by delamination of two faceplates or cracking on faceplate. Thus, it is necessary to prevent loss in the joint strength by designing the joint geometry. In the present paper, adhesive bonding of aluminum sandwich sheet was tried. For understanding joint behavior, studies on stresses in the single lap joint were reviewed and failure modes of composite material were analyzed. Strength tests on the single lap joint consisting of aluminum sandwich sheet and steel were performed and variation of the joint strength with the joint configuration was shown. Based on these results, design guide of adhesive bonding in aluminum sandwich sheet was suggested.

Bending Strain Effect on the Critical Current of Jointed BSCCO Tapes

  • Shin, Hyung-Seop;Dedicatoria, Marlon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.217-217
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    • 2009
  • In this study, the effect of bending strain on the transport property and critical current of lap and butt-jointed BSCCO tapes have been investigated. The samples were joined using a mechanically controlled jointing procedure. In order to ensure a uniform pressure application at the joint part, a single point contact has been devised and also to achieve a uniform thickness at the joint interface.

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Dynamic Analysis of Design Data for Structural Lap Joint (LAP 구조물 결합부의 설계치 확보를 위한 동역학적 해석)

  • 윤성호
    • Journal of KSNVE
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    • v.8 no.1
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    • pp.57-74
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    • 1998
  • This paper is concerned with a combination of experimental and analytical investigation aimed at identifying modeling errors, accounted for the lack of correlation between experimental measurements and analytical predictions of the modal parameters for lap joint panels. A nonlinearity vibration test methodology, initiated from the theoretical analysis, is suggested for measurements of dynamic stiffnesses in a lap joint using the rivet fastener. Based on the experimental evidence on discrepancies between measured and predicted frequencies, improved finite element models of the joint are developed using PATRAN and ABAQUS, in which the beam element size is evaluated from the joint stiffnesses readily determined in the test. The beam element diameter as a principal design parameter is tuned to match experimental results within the evaluated bound value. Frequencies predicted by the proposed numerical model are compared with frequencies measured by the test. Improved predictions based on this new model are observed when compared with those based on conventional modeling practices.

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A Study on Fatigue Design of CT-Type Spot Welded Lap Joint (CT형 점용접 이음재의 피로설계에 관한 연구)

  • Baek, Seung-Yeb
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.91-95
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    • 2010
  • Stress distribution and deformation on the CT-type(Cross Tension type) spot welded lap joint subjected to out of plane tensile load were investigated by finite element method. Using the maximum principal stresses at the nugget edge obtained by FEM analysis, evaluated the fatigue strength of the CT-type spot welded lap joints having various dimensions and materials. and also, the influence of the geometrical parameters of CT-type spot welded lap joints on stress distribution and fatigue strength must be evaluated. thus, in this paper, ${\Delta}P-N_f$ curve were obtained by fatigue tests. Using these results, ${\Delta}P-N_f$ curve were systematically rearranged in the $\Delta\sigma-N_f$ relation with the hot spot stresses at the CT-type spot welded lab joints. It was found that the proposed $\Delta\sigma-N_f$ relation could provide a more reasonable fatigue design criterion for the CT-type spot welded lap joints.