• 대한전기학회:학술대회논문집
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• 대한전기학회 2002년도 합동 추계학술대회 논문집 정보 및 제어부문
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• pp.75-78
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• 2002

SFFS(Solid Freeform Fabrication System) is commercializing to rapid prototyping concept in world-wide some corporations including the States, have much technological problems yet and need new mode for agile solid freeform fabrication as well as prototyping. In this paper, we design an automatic control algorithm that the cutting path of laser beam, on the SFFS, is controlled with constant speed. The designed algorithm for constant-speed path control is implemented and experimented in the $CAFL^{VM}$ (Computer Aided Fabrication of Lamination for Various Material) system, the new SFFS which is developed in this paper. Its process is an automated fabrication method in which a 3D object is constructed from STL(SToreoLithography) 2D data, derived from CAD 3D image, by sequentially laminating the part cross-sections. The constant-speed path control is started from the STL data. After STL file is modified in data format to be available for control. The fabrication of the 2D part is, with constant speed, conducted from the 23 position data by laser beam. we confirm its high-performance through experiment results from the application into $CAFL^{VM}$ system.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2005년도 춘계학술대회 논문집
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• pp.57-59
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• 2005

Ploycrystalline $Pb(Zr_{0.5},Ti_{0.5})O_3$ and $BaTiO_3$ powder were prepared by sol-gel process. The alumina substrate were sintered at $1400^{\circ}C$ with bottom electrode of Pt for 2 hours. The Pb(Zr0.5,Ti0.5)O3 / BaTiO3 multilayered thick films with laminating times were fabricated on alumina substrate by screening printing method. The obtained thick films were sintered at $800^{\circ}C$ with upper electrode of Ag paste for 1 hour. Structural properties of Pb(Zr0.5,Ti0.5)O3 / BaTiO3 multilayered thick films were investigated. As a result of the Differential Thermal Analysis(DTA) of Pb(Zr0.5,Ti0.5)O3, exothermic peak was observed at around $650^{\circ}C$. The X-ray diffraction (XRD) patterns indicated that BaTi03 and Pb(Zr0.5,Ti0.5)O3 phases and porosities were formed in the interface of Pb(Zr0.5,Ti0.5)O3 / BaTiO3 multilayered thick films.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2005년도 제36회 하계학술대회 논문집 C
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• pp.1960-1961
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• 2005

Ploycrystalline $Pb(Zr_{0.5},Ti_{0.5})O_3$ and $BaTiO_3$ powder were prepared by sol-gel process. The alumina substrate were sintered at $1400^{\circ}C$ with bottom electrode of Pt for 2 hours. The Pb(Zr0.5, Ti0.5)O3/BaTiO3 multilayered thick films with laminating times were fabricated on alumina substrate by screening printing method. The obtained thick films were sintered at $800^{\circ}C$ with upper electrode of Ag paste for 1 hour, Structural properties of Pb(Zr0.5,Ti0.5)O3/BaTiO3 multilayered thick films were investigated. As a result of the Differential Thermal Analysis(DTA) of Pb(Zr0.5,Ti0.5)O3, exothermic peak was observed at around $650^{\circ}C$. The X-ray diffraction (XRD) patterns indicated that BaTiO3 and Pb(Zr0.5,Ti0.5)O3 phases and porosities were formed in the interface of Pb(Zr0.5,Ti0.5)O3 / EaTiO3 multilayered thick films.

• 한국의류학회지
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• 제36권6호
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• pp.583-591
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• 2012

This study selected three model designs used for air injection type welding clothes designed for insulation purposes and analyzed the performance of each design. The bending characteristics were analyzed in order to identify the flexibility of the welded areas; subsequently, the seam breaking strength and water pressure resistance were analyzed to identify the bonding strength. In addition, two types of waterproof fabric, polyurethane (PU) coated 2 layer and PU laminated 2 layer fabrics, were used for a performance analysis, according to fabric processing specifications. The circle type showed the highest flexibility in the terms of bending characteristics that influence wearability and were followed by the wave and the straight type. In terms of breaking strength, the straight type showed the highest breaking strength, followed by the wave and the circle type. The water pressure resistance analysis found that the wave type was superior to the straight type in terms of water pressure resistance. The wave type is deemed to be a design type suitable for maximizing performance, provided that the issue of stabilization in the welding production process is addressed. Looking at the bending characteristics of waterproof fabric for each specification, the laminating waterproof cloth outperformed the coated waterproof cloth in terms of flexibility. However, in terms of seam breaking strength, the coated waterproof cloth outperformed the laminated cloth. In contrast, the water pressure resistance of the laminated waterproof fabric was found to be higher than the coated waterproof fabric, leading to the conclusion that the bonding strength of the laminated waterproof fabric is higher than that of the coated waterproof fabric based on the assumption of injecting air.

• 대한기계학회논문집A
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• 제37권7호
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• pp.913-919
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• 2013

본 연구에서는 마그네슘 합금 AZ31을 적용한 배터리 팩 케이스를 개발하여 자체 진동 및 외부 충격으로부터 배터리를 보호하도록 하며, 기존 스틸 소재 대비 50% 이상 경량화하여 친환경 기술개발을 목적으로 한다. 또한, 제품의 복잡한 형상 및 마그네슘 소재의 특성으로 제품을 성형하기에는 힘든 측면이 많으므로 이를 해결하기 위해 마그네슘 합금소재의 온도별 최적성형조건을 제시하고자 한다. 즉 AZ31의 성형방법에 따라 상온, $230^{\circ}C$, $250^{\circ}C$ 및 $270^{\circ}C$의 4가지 조건하의 시험편으로 인장시험, 경도시험, 부식시험 및 피로시험 등을 실시하여 기계적 특성을 정량적으로 분석하였고, 또 FEM해석을 통하여 자동차 부품 배터리 팩 케이스 개발에 적용토록 하였다.

• 한국정밀공학회지
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• 제19권7호
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• pp.71-79
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• 2002

A new rapid prototyping process, Variable Lamination Manufacturing using a 4-axis-controlled hotwire cutter and expandable polystyrene foam sheet as a laminating material of the part (VLM-S), has been developed to reduce building time and to improve the surface finish of parts. The objective of this study is to reconstruct the surface of the original 3D CAD model in order to generate mid-slice data using the advancing front technique. The generation of 3D layers by a 4 axis-controlled hot-wire cutter requires a completely different procedure to generate toolpath data unlike the conventional RP CAD systems. The cutting path data for VLM-S are created by VLM-Slicer, which is a special CAD/CAM software with automatic generation of 3D toolpath. For the conventional sheet type system like LOM, the STL file would be sliced into 2D data only. However, because of using the thick layers and a sloping edge with the firstorder approximation between the top and bottom layers, VLM-Slicer requires surface reconstruction, mid-slice, and the toolpath data generation as well as 2D slicing. Surface reconstruction demands the connection between the two neighboring cross-sectional contours using the triangular facets. VLM-S employs thick layers with finite thickness, so that surface reconstruction is necessary to obtain a sloping angle of a side surface and the point data at a half of the sheet thickness. In the process of the toolpath data generation the surface reconstruction algorithm is expected to minimize the error between the ruled surface and the original parts..

• Journal of the Korean Wood Science and Technology
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• 제44권3호
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• pp.449-456
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• 2016

본 연구의 목적은 국산 구조용 집성재를 대상으로, 제조과정의 탄소배출을 정량화하고 탄소배출 저감방안을 제시하는 것이다. 총 2개소의 구조용 집성재 제조업체를 대상으로 원료, 수송, 제조 공정, 제조에 의한 에너지소비량 등을 현장 실사하였다. 현장에서 수집한 자료 및 구축된 전과정목록과 같은 관련문헌을 토대로 단위부피당 탄소배출을 정량화하였다. 국산 구조용 집성재의 제재 및 건조, 집성 공정별 온실가스 배출결과는 각각 31.0, 109.0, 94.2 kg $CO_2eq./m^3$으로 나타났다. 수입 구조용 집성재와 비교하였을 때 약 13% 온실가스를 적게 배출하는 것으로 나타났다. 또한 기존의 건조 에너지원을 바이오매스로 전환시에는 기존 대비 37%의 온실가스를 감축하여 친환경성을 제고할 수 있을 것으로 판단되었다. 본 결과는 향후 목조주택의 환경성을 규명하기 위한 전과정평가 수행 시, 투입된 목재제품의 전과정목록분석을 위한 기초자료로 활용될 것으로 기대된다.

• 한국산학기술학회논문지
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• 제20권9호
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• pp.481-487
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• 2019

적층 기법 (Additive manufacturing)은 플라스틱, 세라믹, 금속 등 다양한 소재를 활용하여 구조물의 2차원 단면을 반복적으로 적층함으로써 3차원 구조물을 제작하는 최신 제조 공정기술이다. 적층 기법은 높은 디자인 자유도의 장점에 반해, 적층 기법의 특성상 최종 제품의 표면 특성(거칠기)은 공정 조건에 따라 다양하게 나타나므로, 대부분 제품제작 후 후가공이 필수적으로 진행되어야 한다. 이번 연구에서는 polyamide 12 소재를 대상으로 플라스틱 제품의 대표적인 적층 공정 방식인 SLS (Selective Laser Sintering) 및 MJF (Multi Jet Fusion) 공정 기술로 시편 제작 후 표면 거칠기를 비교 분석하였다. 시편은 분석 표면이 제작 플랫폼의 수평면과 이루는 기울기를 기준으로 0도, 45도, 90도로 제작 조건을 구분하였으며, 또한 1 mm에서 10 mm까지 다양한 사이즈의 홀(hole)이 있는 구조물을 제작하여 최종시편의 홀 특성(홀 직경 대비 홀 깊이 비율) 결과를 비교하였다. 표면 특성 분석 결과 SLS 및 MJF 두 방식 모두 45도 기울기를 갖는 시편에서 표면 거칠기 값이 상대적으로 가장 높았으며 홀 성형은 5mm 및 10mm 직경 홀의 경우 제작방향에 상관없이 관통된 홀 형상을 유지되나, 그 이하 직경의 홀에 대해서는 두 공정 기술 모두 관통된 홀 성형이 어려움을 확인하였다.

• 펄프종이기술
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• 제47권4호
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• pp.177-186
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• 2015

Until Mandelbrot introduced the concept of fractal geometry and fractal dimension in early 1970s, it has been generally considered that the geometry of nature should be too complex and irregular to describe analytically or mathematically. Here fractal dimension indicates a non-integer number such as 0.5, 1.5, or 2.5 instead of only integers used in the traditional Euclidean geometry, i.e., 0 for point, 1 for line, 2 for area, and 3 for volume. Since his pioneering work on fractal geometry, the geometry of nature has been found fractal. Mandelbrot introduced the concept of fractal geometry. For example, fractal geometry has been found in mountains, coastlines, clouds, lightning, earthquakes, turbulence, trees and plants. Even human organs are found to be fractal. This suggests that the fractal geometry should be the law for Nature rather than the exception. Fractal geometry has a hierarchical structure consisting of the elements having the same shape, but the different sizes from the largest to the smallest. Thus, fractal geometry can be characterized by the similarity and hierarchical structure. A process requires driving energy to proceed. Otherwise, the process would stop. A hierarchical structure is considered ideal to generate such driving force. This explains why natural process or phenomena such as lightning, thunderstorm, earth quakes, and turbulence has fractal geometry. It would not be surprising to find that even the human organs such as the brain, the lung, and the circulatory system have fractal geometry. Until now, a normal frequency distribution (or Gaussian frequency distribution) has been commonly used to describe frequencies of an object. However, a log-normal frequency distribution has been most frequently found in natural phenomena and chemical processes such as corrosion and coagulation. It can be mathematically shown that if an object has a log-normal frequency distribution, it has fractal geometry. In other words, these two go hand in hand. Lastly, applying fractal principles is discussed, focusing on pulp and paper industry. The principles should be applicable to characterizing surface roughness, particle size distributions, and formation. They should be also applicable to wet-end chemistry for ideal mixing, felt and fabric design for papermaking process, dewatering, drying, creping, and post-converting such as laminating, embossing, and printing.

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2010년도 추계학술대회 초록집
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• pp.54-54
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• 2010

In this study, the correlation between temperature and the gel-content of the module were analyzed through experiments. Amorphous thin-film solar cell used in this experiment has a visible light transmission performance of 10%. In addition, ethylene vinyl acetate(EVA) film and the clear glass have been used for the modulation. The most important process is to laminate the module in the manufacturing process of BIPV(Building integrated photovoltaic) module. Setting parameters of laminator in the lamination process are temperature, pressure and time. Setting conditions significantly affect the durability, watertightness and airtightness of module. The most important factor in the setting parameters is temperature to satisfy the gel-contents. The bottom and top surface temperature of module are measured according to setting temperature of laminator. The results showed $145^{\circ}C$ of max temperature of the bottom surface and $128^{\circ}C$ of max temperature of top surface on the module at the temperature condition of $160^{\circ}C$. And at the another temperature condition of laminator with $150^{\circ}C$, the max temperature do bottom and top are $117^{\circ}C$ and $134^{\circ}C$ respectively. The temperature difference between bottom and top of the module occurred, that is because heat has been blocked by the clear glass and the bottom of the cells absorb the heat from the laminator. In this particular, the temperature difference between setting temperature of the laminator and the surface temperature of the module showed $15^{\circ}C$, because the heat of laminator plate is transferred to the surface of the module and heat is lost at this time. As a results, gel-content showed 94.8%, 88.7% and 81.7% respectively according to the setting temperature $155^{\circ}C$, $150^{\circ}C$ and $145^{\circ}C$ of the laminator. In conclusion, the surface temperature of module increases, the gel-contents is relatively increased. But if the laminator plate temperature is too high, the gel-content shows rather decline in performance. Furthermore, the temperature difference between setting temperature and the surface temperature of the module is affected by laminating machine itself and the temperature of module should be considered when setting the laminator.