• 제목/요약/키워드: laminate processing

검색결과 29건 처리시간 0.021초

임프린트 공정을 이용한 연성동박적층필름(FCCL)의 마이크로 패턴 제작 (Design and Fabrication of Micro Patterns on Flexible Copper Clad Laminate (FCCL) Using Imprinting Process)

  • 민철홍;김태선
    • 한국전기전자재료학회논문지
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    • 제28권12호
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    • pp.771-775
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    • 2015
  • In this paper, we designed and fabricated low cost imprinting process for micro patterning on FCCL (flexible copper clad laminate). Compared to conventional imprinting process, developed fabrication method processing imprint and UV photolithography step simultaneously and it does not require resin etch process and it can also reduce the fabrication cost and processing time. Based on proposed method, patterns with $10{\mu}m$ linewidth are fabricated on $180mm{\times}180mm$ FCCL. Compared to conventional methods using LDI (laser direct imaging) equipment that showed minimum line with $10{\sim}20{\mu}m$, proposed method shows comparable pattern resolution with very competitive price and shorter processing time. In terms of mass production, it can be applied to fabrication of large-area low cost applications including FPCB.

Lithium disilicate press ingot을 이용한 non-prep laminate veneer의 제작 (Making of non-prep laminate veneer using lithium disilicate press ingot)

  • 서동희
    • 대한심미치과학회지
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    • 제29권1호
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    • pp.25-34
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    • 2020
  • 무삭제 라미네이트에서 사용하는 여러가지 방법 중에 press ingot을 이용한 제작 방법에 대해 기술했다. 무삭제 라미네이트는 제작 방법 및 보철물의 피개 범위를 선택하는 것이 매우 중요하며 결과에 큰 영향을 끼친다. 피개 범위와 제작 방법에 따른 장단점을 미리 숙지하고 선택함으로써 효과적이고 보다 나은 결과물을 만들 수 있다. 구강내 상황에 따라 선별적으로 잘 적용했을 때 치아를 삭제하지 않고 매우 만족스러운 결과를 낼 수 있는 선택지 중 하나라 생각한다.

비대칭 복합적층판의 성형시 및 성형후 광섬유 센서를 이용한 변형률 및 온도의 동시 측정 (Simultaneous Measurement of Strain and Temperature During and After Cure of Unsymmetric Composite Laminate Using Fiber Optic Sensors)

  • 강동훈;강현규;김대현;방형준;홍창선;김천곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.244-249
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    • 2001
  • In this paper, we present the simultaneous measurement of the fabricaition strain and temperature during and after cure of unsymmetric composite laminate uising fiber optic sensors. Fiber Bragg grating/extrinsic Fabry-Perot interferometric (FBG/EFPl) hybrid sensors are used to measure those measurands. The characteristic matrix of sensor is analytically derived and measurements can be done without sensor calibration. A wavelength-swept fiber laser is utilized as a light source. FBG/EFPI sensors are embedded in a graphite/epoxy unsymmetric cross-ply composite laminate at different direction and different location. We perform the real time measurement of fabrication strains and temperatures at two points of the composite laminate during cure process in an autoclave. Also, the thermal strains and temperatures of the fabricated laminate are measured in thermal chamber. Through these experiments, we can provide a basis for the efficient smart processing of composite and know the thermal behavior of unsymmetric cross-ply composite laminate.

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논문 : 비대칭 직교적층 복합재료 적층판의 성형시 및 성형후 광섬유 센서를 이용한 변형률 및 온도의 동시 모니터링 (Papers : Simultaneous Monitoring of Strain and Temperature During and After Cure of Unsymmetric Cross - ply Composite Laminate Using Fiber Optic Sensors)

  • 강현규;강동훈;홍창선;김천곤
    • 한국항공우주학회지
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    • 제30권1호
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    • pp.49-55
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    • 2002
  • 광섬유 브래그 격자/외부 패브리-페로 간섭 (FBG/EFPI) 센서를 이용하여 비대칭 적층판의 성형시 및 성형후 변형률과 온도를 동시에 모니터링 하였따. 본 논문에서는 광섬유 센서의 출력에 대한 변형률 및 온도의 관계를 수치적으로 유도하였으며 이를 통해 센서의 특성 행렬을 구하였다. 따라서 각각의 센서에 대해 특성 행렬을 구하기 위해 센서의 보정실험을 수행할 필요가 없다. 광원으로는 파장 이동 광섬유 레이저를 사용하였다. 두 개의 FBG/EFPI 센서를 Gr/Ep 비대칭 직교적층 복합적층판에 방향과 위치를 달리하여 삽입하고 오토클레이브 내에서 성형하는 동안 두 지점에서의 성형변형률과 온도를 실시간으로 모니터링 하였다. 또한 열챔버 내에서 제작된 적층판의 열변형률과 온도를 측정하였다. 이러한 실험들을 통해 복합재료의 효울적인 스마트 프로세싱에 대한 기초를 마련할 수 있으며 비대칭 직교적층 복합적층판의 열적 거동에 대해 알 수 있을 것이다.

인공신경망을 사용한 섬유금속적층판의 온도에 따른 유동응력에 대한 수치해석적 예측 (Numerical Prediction of Temperature-Dependent Flow Stress on Fiber Metal Laminate using Artificial Neural Network)

  • 박으뜸;이영헌;김정;강범수;송우진
    • 소성∙가공
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    • 제27권4호
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    • pp.227-235
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    • 2018
  • The flow stresses have been identified prior to a numerical simulation for predicting a deformation of materials using the experimental or analytical analysis. Recently, the flow stress models considering the temperature effect have been developed to reduce the number of experiments. Artificial neural network can provide a simple procedure for solving a problem from the analytical models. The objective of this paper is the prediction of flow stress on the fiber metal laminate using the artificial neural network. First, the training data were obtained by conducting the uniaxial tensile tests at the various temperature conditions. After, the artificial neural network has been trained by Levenberg-Marquardt method. The numerical results of the trained model were compared with the analytical models predicted at the previous study. It is noted that the artificial neural network can predict flow stress effectively as compared with the previously-proposed analytical models.

복합재료의 기계적 성질 및 파손과정 평가 (An Experimental Evaluation of Mechanical Properties and Failure Processing in Composite Laminate)

  • 옹장우;송관형;성낙원;심봉식
    • 대한조선학회지
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    • 제25권4호
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    • pp.58-68
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    • 1988
  • $[0^{\circ}]_{8T},\;[90^{\circ}]_{8T},\;[+45^{\circ}]_{8T}$의 단축방향과 $[{\pm}15^{\circ}]_{2S},\;[{\pm}30^{\circ}]_{2S},\;[{\pm}45^{\circ}]2_{2S},\;[{\pm}60^{\circ}]_{2S},\;[{\pm}75^{\circ}]_{2S}$ Angle Ply 그리고 $0^{\circ},\;{\pm}45^{\circ},\;90^{\circ}$로 조합된 다방향 복합적층판의 기계적 성질에 대하여 스트레인 게이지를 이용하여 측정 수록하였다. 메트릭스의 특성이 잘 나타나는 $[10^{\circ}]$ Off-Axis와 $[{\pm}45^{\circ}]$ Angle Ply를 이용하여 전단탄성계수를 측정하였다. 복합재료 인장시험시 발생하는 Acoustic Emission 특성과 파괴거동을 비교 검토하고, 이것을 통하여 Acoustic Emission법의 유용성과 파손 메카니즘을 규명하고자 하였다.

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섬유금속적층판 제작을 위한 PTFE 몰드 기반 마이크로파 공정에 대한 실험적 연구 (Experimental Study on Manufacturing Fiber Metal Laminate using Microwave Heating Based on PTFE Mold)

  • 박으뜸;이영헌;김정;강범수;송우진
    • 소성∙가공
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    • 제29권4호
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    • pp.179-187
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    • 2020
  • Existing composite forming processes such as the autoclave, prepreg compression forming (PCF), RTM, etc. require high production costs because of their long processing time. On the other hand, microwave heating process (MHP) can reduce the production costs since both mold and composite material can be heated directly. The aim of this study is to manufacture a mold consisting of polytetrafluoroethylene (PTFE), quartz glass, stainless steel clamps, and polyether ether ketone (PEEK) bolts for fabricating FML based on self-reinforced polypropylene (SRPP) using the MHP. First, the flame test was carried out prior to the MHP to check the temperature on the mold and whether the spark occurred at the mold and the edge of the FML. Second, the uniaxial tensile test was then conducted to obtain the mechanical properties of the FML manufactured by the MHP. The mechanical properties were compared with those of the FML fabricated by the PCF. As a result, the MHP using the PTFE mold can manufacture the FML more rapidly than the PCF, and obtain acceptable mechanical properties.

복합재 압력용기의 확률 섬유 강도 (Probabilistic Fiber Strength of Composite Pressure Vessel)

  • 황태경;홍창선;김천곤
    • Composites Research
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    • 제16권6호
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    • pp.1-9
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    • 2003
  • 본 논문에서는 웨이블 분포 함수를 이용한 확률 파손 해석을 통해 복합재 압력 용기의 섬유 강도를 예측하였다. 그리고 섬유 강도의 크기 효과를 확인하고 해석의 타당성을 입증하기 위하여 섬유 인장 시편, 한 방향 복합재 시편과 복합재 압력 용기를 이용만 강도 시험이 수행되었다. 해석적 방법으로 웨이블 최약 링크 파손 모델과 다단계 연속 파손 모델을 이용하였고, 해석 결과를 상호 비교하였다. 크기 효과에 의해, 시편의 부피가 증가함에 따라 섬유 인장 강도가 감소하는 경향을 나타내었다. 해석을 통해 예측한 한 방향 복합재 시편과 복합재 압력 용기의 후프 층 섬유 강도 분포는 시험 값과 좋은 일치를 보였다. 섬유 강도의 크기 효과는 소재와 제작 공정 변수의 함수로서, 다른 소재 및 제작 공정에 대해서는 다른 크기 효과를 보이게 된다.

Enhancement of Mechanical Properties in Microlaminate Composite materials Produces by Physical Vapor Deposition

  • Kwon, Sik-Chol;Rha, Jong-Joo;Beck, Woon-Seung
    • 한국진공학회지
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    • 제6권S1호
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    • pp.80-88
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    • 1997
  • The attempt to enhance the strength of materials has been an important subject for materials engineering and scientists. The strength of materials is termed as the ability to support high load without excessive deformation and without breaking catastrophically. The control of dislocation densities and barriers to the movement of dislocations have been considered to be the important methods for the strengthening materials. One of the approaches is mechanical blocking of dislocations by alternately depositing material layers. The typical structure of materials is multilayered and laminated composites. The thickness of each layer is typically in the range of nanometer. Ton avoid confusion with other terminology they may be defined as microlaminate composite materials. The manufacturing process of multilayered laminate structure will be introduced. And the current theoretical theories will be reviewed in view of strengthening of microlaminte composite materials.

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Effect of agglomerated zirconia-toughened mullite on the mechanical properties of giant cane fiber mat epoxy laminated composites

  • Sahu, Pruthwiraj;Parida, Sambit Kumar;Mantry, Sisir
    • Structural Engineering and Mechanics
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    • 제70권2호
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    • pp.233-243
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    • 2019
  • This paper depicts the development and characterizations of laminated composites made with cellulosic giant cane (Arundinaria gigantea) fiber mats and epoxy resin. Zirconia-toughened mullite (ZTM) is used as a filler material in the laminated composite which was prepared from sillimanite through plasma processing technique. The mechanical characterizations of this composite have been carried out as per ASTM standards to evaluate its usability as a structural material. The effects of varying weight percentages of the filler and two different fiber orientations namely, angle-ply [$+45^{\circ}/-45^{\circ}/+45^{\circ}$] and balanced cross-ply [$0^{\circ}/90^{\circ}/0^{\circ}$] on the physical and mechanical properties such as density, microhardness, impact strength, tensile strength and interlaminar shear strength of the layered composite specimens have been investigated. The study indicates that the inclusion of zirconia-toughened mullite in the composite laminate as filler improves its mechanical properties. Moreover, the use of giant cane fiber mat in the laminate is more eco-friendly than the synthetic fibers. This research also helps in generating additional data to enrich the repository of natural fiber reinforced laminated composites.