• Title/Summary/Keyword: laminate processing

Search Result 29, Processing Time 0.023 seconds

Design and Fabrication of Micro Patterns on Flexible Copper Clad Laminate (FCCL) Using Imprinting Process (임프린트 공정을 이용한 연성동박적층필름(FCCL)의 마이크로 패턴 제작)

  • Min, Chul Hong;Kim, Tae Seon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.28 no.12
    • /
    • pp.771-775
    • /
    • 2015
  • In this paper, we designed and fabricated low cost imprinting process for micro patterning on FCCL (flexible copper clad laminate). Compared to conventional imprinting process, developed fabrication method processing imprint and UV photolithography step simultaneously and it does not require resin etch process and it can also reduce the fabrication cost and processing time. Based on proposed method, patterns with $10{\mu}m$ linewidth are fabricated on $180mm{\times}180mm$ FCCL. Compared to conventional methods using LDI (laser direct imaging) equipment that showed minimum line with $10{\sim}20{\mu}m$, proposed method shows comparable pattern resolution with very competitive price and shorter processing time. In terms of mass production, it can be applied to fabrication of large-area low cost applications including FPCB.

Making of non-prep laminate veneer using lithium disilicate press ingot (Lithium disilicate press ingot을 이용한 non-prep laminate veneer의 제작)

  • Seo, donghee
    • Journal of the Korean Academy of Esthetic Dentistry
    • /
    • v.29 no.1
    • /
    • pp.25-34
    • /
    • 2020
  • In recent years, as a burden on tooth preparationduring the processing the laminate veneer treatments to enhance aesthetics, the interests and demands for non-prep laminate veneers are increasing which do not require teeth preparation. Although there are clear limitationsbecause the restorations are fabricated without tooth preparation, there is a clear advantage of non-invasivehealthy teeth. When manufacturing a non-prep laminate veneer, an effective design should be selected according to the aesthetic requirements and intraoral condition because the margin of restorationsshould be determined on the natural tooth surface that isnot prepared. In this article, I would like to presentthe three different designsaccording to the range which teeth are covered, and the advantages and disadvantages of them. Non-prep laminate veneer introduced in this article was fabricated using Lithium disilicate press ingot.

Simultaneous Measurement of Strain and Temperature During and After Cure of Unsymmetric Composite Laminate Using Fiber Optic Sensors (비대칭 복합적층판의 성형시 및 성형후 광섬유 센서를 이용한 변형률 및 온도의 동시 측정)

  • 강동훈;강현규;김대현;방형준;홍창선;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2001.05a
    • /
    • pp.244-249
    • /
    • 2001
  • In this paper, we present the simultaneous measurement of the fabricaition strain and temperature during and after cure of unsymmetric composite laminate uising fiber optic sensors. Fiber Bragg grating/extrinsic Fabry-Perot interferometric (FBG/EFPl) hybrid sensors are used to measure those measurands. The characteristic matrix of sensor is analytically derived and measurements can be done without sensor calibration. A wavelength-swept fiber laser is utilized as a light source. FBG/EFPI sensors are embedded in a graphite/epoxy unsymmetric cross-ply composite laminate at different direction and different location. We perform the real time measurement of fabrication strains and temperatures at two points of the composite laminate during cure process in an autoclave. Also, the thermal strains and temperatures of the fabricated laminate are measured in thermal chamber. Through these experiments, we can provide a basis for the efficient smart processing of composite and know the thermal behavior of unsymmetric cross-ply composite laminate.

  • PDF

Papers : Simultaneous Monitoring of Strain and Temperature During and After Cure of Unsymmetric Cross - ply Composite Laminate Using Fiber Optic Sensors (논문 : 비대칭 직교적층 복합재료 적층판의 성형시 및 성형후 광섬유 센서를 이용한 변형률 및 온도의 동시 모니터링)

  • Gang,Hyeon-Gyu;Gang,Dong-Hun;Hong,Chang-Seon;Kim,Cheon-Gon
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.30 no.1
    • /
    • pp.49-55
    • /
    • 2002
  • In this paper, we present the simulation monitoring of strain and temperature during and after the cure of unsymmetric composite laminate using fiber optic sensors. Fiber Bragg grating/extrinsic Fabry-Perot interferometric (FBG/EFPI) hybrid sensors are used to measure those measurands. The characteristic matrix of the sensor is analytically derived and measurements can be done without sensor calibration. A wavelength-swept fiber laser is utilised as a lighr source. Two FBG/EFPI sensors are embedded in a graphite/epoxy unsymmetric cross-ply composite laminate in different directions and different locations. We perform a real time monitoring of fabrication strains and temperatures at two points of the composite laminate during cure process in an autoclave. Also, the thermal strains and temperatures of the fabricated laminate are measured in a thermal chamber. Through these experiments, we can provide a basis for the efficient smart processing of composite and know the thermal behavior of unsymmetric cross-ply composite laminate.

Numerical Prediction of Temperature-Dependent Flow Stress on Fiber Metal Laminate using Artificial Neural Network (인공신경망을 사용한 섬유금속적층판의 온도에 따른 유동응력에 대한 수치해석적 예측)

  • Park, E.T.;Lee, Y.H.;Kim, J.;Kang, B.S.;Song, W.J.
    • Transactions of Materials Processing
    • /
    • v.27 no.4
    • /
    • pp.227-235
    • /
    • 2018
  • The flow stresses have been identified prior to a numerical simulation for predicting a deformation of materials using the experimental or analytical analysis. Recently, the flow stress models considering the temperature effect have been developed to reduce the number of experiments. Artificial neural network can provide a simple procedure for solving a problem from the analytical models. The objective of this paper is the prediction of flow stress on the fiber metal laminate using the artificial neural network. First, the training data were obtained by conducting the uniaxial tensile tests at the various temperature conditions. After, the artificial neural network has been trained by Levenberg-Marquardt method. The numerical results of the trained model were compared with the analytical models predicted at the previous study. It is noted that the artificial neural network can predict flow stress effectively as compared with the previously-proposed analytical models.

An Experimental Evaluation of Mechanical Properties and Failure Processing in Composite Laminate (복합재료의 기계적 성질 및 파손과정 평가)

  • J.W.,Ong;K.H.,Song;R.W.,Sung;B.S.,Shim
    • Bulletin of the Society of Naval Architects of Korea
    • /
    • v.25 no.4
    • /
    • pp.58-68
    • /
    • 1988
  • This paper is concerned with mechanical properties of unidirectional laminate $[(0^{\circ})_{8T},\;(90^{\circ})_{8T}]$, composed of angle plies $[({\pm}15^{\circ})_{2S},\;({\pm}30^{\circ})_{2S},\;({\pm}45^{\circ})_{2S},\;({\pm}60^{\circ})_{2S},\;({\pm}75^{\circ})_{2S}$ and laminate $[(9^{\circ}/90^{\circ})_{2S},\;(90^{\circ}/{\pm}45^{\circ}/0^{\circ})_S,\;({\pm}45^{\circ}/0^{\circ}/{\pm}90^{\circ})_S,\;({\pm}45^{\circ}/90^{\circ}/0^{\circ})_S,\;(0^{\circ}/90^{\circ}/{\pm}45^{\circ})_S,\;(90^{\circ}/0^{\circ}/{\pm}45^{\circ})_S]$ under the condition of uniform strain tension. Also, experimental investigation was conducted $[10]_{8T}$, off-axis tensile test for intralaminar shear characterization. The experimental data on the failure criterion of tensor polynomial were compared with those from the classical laminate theory. Acoustic Emission experiments have been carried out to investigate the changes of the amplitude distributions of Acoustic Emission monitored during failure of tensile tests on Carbon/Epoxy composites.

  • PDF

Experimental Study on Manufacturing Fiber Metal Laminate using Microwave Heating Based on PTFE Mold (섬유금속적층판 제작을 위한 PTFE 몰드 기반 마이크로파 공정에 대한 실험적 연구)

  • Park, E.T.;Lee, Y.H.;Kim, J.;Kang, B.S.;Song, W.J.
    • Transactions of Materials Processing
    • /
    • v.29 no.4
    • /
    • pp.179-187
    • /
    • 2020
  • Existing composite forming processes such as the autoclave, prepreg compression forming (PCF), RTM, etc. require high production costs because of their long processing time. On the other hand, microwave heating process (MHP) can reduce the production costs since both mold and composite material can be heated directly. The aim of this study is to manufacture a mold consisting of polytetrafluoroethylene (PTFE), quartz glass, stainless steel clamps, and polyether ether ketone (PEEK) bolts for fabricating FML based on self-reinforced polypropylene (SRPP) using the MHP. First, the flame test was carried out prior to the MHP to check the temperature on the mold and whether the spark occurred at the mold and the edge of the FML. Second, the uniaxial tensile test was then conducted to obtain the mechanical properties of the FML manufactured by the MHP. The mechanical properties were compared with those of the FML fabricated by the PCF. As a result, the MHP using the PTFE mold can manufacture the FML more rapidly than the PCF, and obtain acceptable mechanical properties.

Probabilistic Fiber Strength of Composite Pressure Vessel (복합재 압력용기의 확률 섬유 강도)

  • 황태경;홍창선;김천곤
    • Composites Research
    • /
    • v.16 no.6
    • /
    • pp.1-9
    • /
    • 2003
  • In this paper, probabilistic failure analysis based on Weibull distribution function is proposed to predict the fiber strength of composite pressure vessel. And, experimental tests were performed using fiber strand specimens, unidirectional laminate specimens and composite pressure vessels to confirm the volumetric size effect on the fiber strength. As an analytical method, the Weibull weakest link model and the sequential multi-step failure model are considered and mutually compared. The volumetric size effect shows the clearly observed tendency towards fiber strength degradation with increasing stressed volume. Good agreement of fiber strength distribution was shown between test data and predicted results for unidirectional laminate and hoop ply in pressure vessel. The site effect on fiber strength depends on material and processing factors, the reduction of fiber strength due to the stressed volume shows different values according to the variation of material and processing conditions.

Enhancement of Mechanical Properties in Microlaminate Composite materials Produces by Physical Vapor Deposition

  • Kwon, Sik-Chol;Rha, Jong-Joo;Beck, Woon-Seung
    • Journal of the Korean Vacuum Society
    • /
    • v.6 no.S1
    • /
    • pp.80-88
    • /
    • 1997
  • The attempt to enhance the strength of materials has been an important subject for materials engineering and scientists. The strength of materials is termed as the ability to support high load without excessive deformation and without breaking catastrophically. The control of dislocation densities and barriers to the movement of dislocations have been considered to be the important methods for the strengthening materials. One of the approaches is mechanical blocking of dislocations by alternately depositing material layers. The typical structure of materials is multilayered and laminated composites. The thickness of each layer is typically in the range of nanometer. Ton avoid confusion with other terminology they may be defined as microlaminate composite materials. The manufacturing process of multilayered laminate structure will be introduced. And the current theoretical theories will be reviewed in view of strengthening of microlaminte composite materials.

  • PDF

Effect of agglomerated zirconia-toughened mullite on the mechanical properties of giant cane fiber mat epoxy laminated composites

  • Sahu, Pruthwiraj;Parida, Sambit Kumar;Mantry, Sisir
    • Structural Engineering and Mechanics
    • /
    • v.70 no.2
    • /
    • pp.233-243
    • /
    • 2019
  • This paper depicts the development and characterizations of laminated composites made with cellulosic giant cane (Arundinaria gigantea) fiber mats and epoxy resin. Zirconia-toughened mullite (ZTM) is used as a filler material in the laminated composite which was prepared from sillimanite through plasma processing technique. The mechanical characterizations of this composite have been carried out as per ASTM standards to evaluate its usability as a structural material. The effects of varying weight percentages of the filler and two different fiber orientations namely, angle-ply [$+45^{\circ}/-45^{\circ}/+45^{\circ}$] and balanced cross-ply [$0^{\circ}/90^{\circ}/0^{\circ}$] on the physical and mechanical properties such as density, microhardness, impact strength, tensile strength and interlaminar shear strength of the layered composite specimens have been investigated. The study indicates that the inclusion of zirconia-toughened mullite in the composite laminate as filler improves its mechanical properties. Moreover, the use of giant cane fiber mat in the laminate is more eco-friendly than the synthetic fibers. This research also helps in generating additional data to enrich the repository of natural fiber reinforced laminated composites.