• Title/Summary/Keyword: knit composite

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Absorption Properties of Chitosan and Nano Silver Composite knit Fabrics Dyed with Chrysanthemum indicum Linn Extract (감국 추출액으로 염색한 키토산/나노실버 복합편성물의 염착특성)

  • Chu, Young-Ju
    • Fashion & Textile Research Journal
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    • v.12 no.6
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    • pp.837-842
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    • 2010
  • This study examines the dyeability, light fastness, washing fastness, and antibacterial activity of chitosan and nano silver composite knit fabrics dyed with extracted solution from Chrysanthemum Indicum Linn. The results show that ${\Delta}E$ values of chitosan and nano silver composite knit fabrics were higher than cotton 100% knit fabrics in dyed condition with extracted solution from Chrysanthemum Indicum Linn, and mordant treatments influenced the chrominance change. Chrysanthemum indicum Linn confirmed that this could be a polygenetic colors. ${\Delta}E$ values of post-mordant treatments knit fabrics were higher than pre-mordant treatments knit fabrics in dyed condition with extracted solution from Chrysanthemum Indicum Linn., and mordant treatments method influenced the chrominance change. The dyeability of chitosan and nano silver composite knit fabrics was increased by mordant treatment. The fastness of the chitosan and nano silver composite knit fabrics was better than cotton 100% knit fabrics. In the result of antibacterial activity, the bacterial reduction rate of chitosan and nano silver composite knit fabrics was 99.9% to Staphylococcus aureus and Klebsiella pneumoniae.

Analysis of Structure and Prediction of Mechanical Properties for 3D Composites (3D 복합재료의 구조해석 및 기계적 물성 예측)

  • 유근수;전흥재;변준형;이상관
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.292-295
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    • 2002
  • In this paper, an analytical model for the prediction of the elastic properties of multi-axial warp knit fabric (MWK) composites is proposed. The geometric limitation, effect of stitching fibers and design parameters of MWK composites are considered in the model. The elastic behavior of MWK composites was conducted by using an averaging method. The predicted elastic properties are in reasonably good agreement with experimental values. Finally the effect of stitching in the MWK composites are discussed.

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Stress Analysis of MWK Composite Laminate with Multi-pin Loaded Holes (다중 핀 하중을 받는 MWK 복합재료의 응력 해석)

  • 조민규;김병구;전흥재;변준형
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.74-78
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    • 2003
  • Stress analysis was conducted with finite element method to study the stress distributions in both single-pin and multi-pin loaded composite laminates. The various parameters involved in the design of the joint method were considered. The stress distributions in the vicinity of the holes were predicted considering the effects of various parameters such as the lay-ups, number of pins, number of rows, row spacing, and hole patterns. The results show that the performance of joint is greatly affected by these parameters.

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Impact Properties of S-2 Glass Fiber Composites with Multi-axial Structure (다축 구조 S-2 유리섬유 복합재의 충격 특성)

  • Song, S.W.;Lee, C.H.;Byun, J.H.;Hwang, B.S.;Um, M.K.;Lee, S.K.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.71-75
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    • 2005
  • For the damage tolerance improvement of conventional laminated composites, stitching process have been utilized for providing through-thickness reinforcements. 2D preforms were stacked with S-2 glass plain weave and S-2 glass MWK (Multi-axial Warp Knit) L type. 3D preforms were fabricated using the stitching process. All composite samples were fabricated by RTM (Resin Transfer Molding) process. To examine the damage resistance performance the low speed drop weight impact test has been carried out. For the assessment of damage after the impact loading, specimens were examined by scanning image. CAI (Compressive After Impact) tests were also conducted to evaluate residual compressive strength. Compared with 2D composites, the damage area of 3D composites was reduced by 20-30% and the CAI strength showed 5-10% improvement.

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Characterization of Stitched Multiaxial Warp Knit Fabric Composites and Channel Beam Manufacturing (Stitched 다축경편 복합재료의 기계적 특성 및 U 빔 성형)

  • 변준형;이상관;엄문광;김태원;배성우;하동호
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.280-283
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    • 2002
  • In the manufacturing of large scale composite structures, the cost-effective processing and the enhancement of structural performance are critical. One of the most effective ways for this purpose is to use stitched multiaxial warp knitted (MWK) perform in the resin transfer molding process. This study reports the effect of stitching on the mechanical properties of MWK composites, and the feasibility processing of the thick U-beam structure utilizing the stitched preforms. Permeability of the preform, viscosity and cure property of the epoxy resin have been measured. The results of resin flow analysis has been used in determining the gate/vent locations of the RTM mold. Cross-sectional observation of the channel beam prototype demonstrated that the resin impregnation was almost complete, except for some surrounding area of stitched yarns.

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State-of-the-art of the multi-scale analysis of advanced composite materials by homogenization method (일본내 연구동향 (6편중 제4편))

  • Takano, Naoki
    • Composites Research
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    • v.15 no.5
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    • pp.44-52
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    • 2002
  • To study numerically the mechanical behaviors of advanced composite materials considering the microscopic phenomena as well as the macroscopic properties and behaviors, a multi-scale modeling and analysis by the mathematical homogenization method with the help of the finite element method(FEM) are reviewed. The hierarchical modeling strategy and the formulation are briefly described first to give some idea of the multi-scale framework. The latter half of this article focuses on the verification of the multi-scale analysis by the homogenization method in its applications to real advanced materials. The first example is the verification of the predicted macroscopic(homogenized) properties based on the microstructure of porous ceramics. In spite of the complexity of the random microstructure, the error between the predicted and the measured values was only 1%. Next, two applications to the process simulation of fiber reinforced polymer matrix composites are presented. The permeability characteristics are evaluated for sheared weave fabrics for resin transfer molding(RTM) simulation, and the thermoforming of FRTP sheet is analyzed considering the large deformation of the knit structure during the deep-draw forming was verified by comparison with the experimental results.

A Study on the Cellulose Blend Knit Fabrics using Burn-out Printing Convergence Technology (셀룰로오스 혼방 니트 편포의 착색번아웃 날염복합기술에 관한 연구)

  • Cho, Ho-Hyun;Chung, Myung-Hee;Lee, Jong-Lyel
    • Journal of the Korea Fashion and Costume Design Association
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    • v.16 no.4
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    • pp.229-235
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    • 2014
  • This study conducted a research on burn-out printing convergence technology for cellulose blend knit fabrics. Printing technology, which forms color pattern on the fabric, can be generally classified into four according to printer or printing method, e.g. screen printing, roller printing, rotary printing, digital printing. However, these printing methods are flat in design or pattern, which have limitation to overcome monotonousness of fabric, so that recently burn-out process method, which expresses three-dimensional pattern effect by treating chemical on the surface of fabric as the method to appeal its esthetics to the customers. Particularly, in case of cellulose/polyester composite material, first, it is proceeded in 2 processes, by dyeing cellulose or polyester fabric and burning out cellulose fabric, in this process, due to pollution caused by disperse dye migration, color of polyester fabric part could be discolored, which has high falt risk. This research considered coloring burn-out technique, which simultaneously proceed dyeing and burn-out by reducing dyeing and burn-out process to 1 stage, which were proceeded in 2 stages previously. As the research result, it was confirmed that reasonable depth of roller was 0.04~0.06mm in roller printing process, heat treatment condition of burn-out far-infrared radiation was $185^{\circ}C{\times}30m/min$. Color fastness to washing was confirmed to be 4-5 grade, color fastness to rubbing, 3-4 grade, color fastness to light, 4 grade. Also, it was confirmed that energy reduction effect appeared 38.19%, in case of energy cost per yard compared to the existing production, also, 19.74%, in case of production cost.

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A Study on Pretreatment and Dyeing Characteristics of High-density Two-way Elastic Knitted Fabric using CDP Yarn and PU Yarn (CDP사와 PU사를 사용한 고밀도 양방향 신축성 편물의 전처리 및 염색 특성에 관한 연구)

  • Cho, Hang Sung;Woo, Jang Chang;Lee, Beom Soo
    • Textile Coloration and Finishing
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    • v.34 no.4
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    • pp.224-233
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    • 2022
  • Recently, consumer tastes of various classes at home and abroad prefer comfortable, unadorned, and simple clothing, and the athleisure trend, which can be used freely in daily life as well as exercise, has expanded to overall clothing products. Existing materials used for athleisure are composite knitted fabrics using polyester yarn and PU yarn, which has problems due to a chronic lack of color fastness and contamination by dyes even when PU laminating is applied, making it difficult to apply various colors. There is a quality problem in which deformation of the product occurs due to lack of durability. In this study, CDP yarn(75de/72f) and PU yarn(40de) were selected to commercialize the circular knitting for athleisure using CDP yarn in order to solve the problems that occur in the dyeing and laminating process when using polyester materials. CDP yarns were used to knit into single(CP75-S) and double(CP75-D) knit and single knit were found to be suitable as athleisure fabrics. After pretreatment and treatment under various conditions, the stainability of CDP circular knitting was examined. After pretreatment and dyeing process under various conditions, the property of scouring and dyeability of CP75-S were evaluated.

Dyeing Properties of Sulfur Dye Using Nylon High Density Knitting Fabrics (황화염료를 이용한 고밀도 나일론 편성물의 염색성)

  • Chung, Myung-Hee;Cho, Ho-Hun
    • Journal of the Korea Fashion and Costume Design Association
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    • v.16 no.1
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    • pp.117-123
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    • 2014
  • This paper examined dyeing using sulfur dye with nylon and the characteristics of high gauge knitting for generating high functionality including light weight, wind resistance and elasticity using fine nylon threads. Yarn tension, stitch field and knitting speed of high and fine gauge knitting were measured. The influence of reducing agents on sulfur dye, optimum dyeing conditions and fastness features in nylon dyeing were analyzed. The analysis results are presented below. When nylon (Hyoseong, 40d/34f) and spandex (Hyoseong, 20d) for use as hosiery yarn were used to knit high gauge and flat weave, 44 gauge, the effective knitting conditions were a stitch field over 8.2cm in 1 course length, yarn tension of less than 5g and knitting speed below 18rpm. Nylon dyeing using sulfur dye showed effective results when a rongalite reducing agent was used at more than 10% o.w.f. and dyeing was maintained at $98^{\circ}C$ for 30 minutes. For dyeing nylon and spandex composite using sulfur dye, color fastness in washing, water, daylight and friction were higher than Class 4 or 5, which indicated a superior property. The analysis results verified that the existing problems in nylon dyeing could be solved by using sulfur dyes that don't use heavy metals due to superior fastness and therefore quality, high gauge nylon knit products could be produced.

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Mechanical properties and 3D CAD Images of the Appearance of Cotton/Polyester Composite Yarn Knitted Fabric by Different Yarn Twisting Methods (연사방법에 따른 면/폴리에스테르 복합사 편성물의 역학적 특성 및 3D CAD System에 의한 외관특성)

  • Kim So-Jin;Jeon Dong-Won;Park Young-Hwan
    • Textile Coloration and Finishing
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    • v.18 no.3 s.88
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    • pp.49-58
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    • 2006
  • The purpose of this study was to examine the effect of covering yarn's twist on mechanical properties of knitted fabrics of composite yarns with single covering process. Four yarns that were used in this study: two different composite yarns made from the four kinds of cotton and functional polyester-(Poly-A) with the ratio of 52:48, and the rest two yarns are the original cotton 100% yarn and the poly-A 100% yarn. The two kinds of composite yarns, CP1 and CP2, were processed on the single covering process. CP1 was applied on the single covering process with S-800 tpm, where Poly-A was used as covering yarn and cotton was used as core yarn. CP2 was applied on the same process as CP1 except that Poly-A had been applied on the two-for-one twisting process with S-400 tpm on the previous step. Sixteen mechanical properties of all the four knifed fabrics knitted under the same knitting conditions were measured by KES-FB system with the outer knit condition. And 3D CAD dressmaking simulations, which were driven by some of the mechanical properties, were presented. The results were as follows: CP2 had high RT values with twisting of covering yarn. CP2 also had high B, 2HB values because of higher linear density. SMD was affected rather by twisting of covering yarn than by fine hair of the cotton surface. Twisting of covering yarn made it decreasing T value and increasing W value. Dressmaking 3D CAD simulations showed that there are buckling effects on CP2 because of high bending rigidity and shear rigidity.