• Title/Summary/Keyword: kiln

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Properties of Lightweight Foamed Concrete with Incorporating Ratio of Cement Kiln Dust (CKD 치환율 변화에 따른 경량기포 콘크리트의 특성)

  • Shin, Hyun-Sup;Shin, Jae-Kyung;Jeong, Kwang-Bok;Pei, Chang-Chun;Kim, Seong-Soo;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.861-864
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    • 2006
  • This study investigates the properties of light weight foamed concrete with variances in incorporating ratio of cement kiln dust(CKD). Test showed that an increase of CKD incorporating ratio decreased the fluidity of fresh concrete and increased the unit weight. A sinking depth of specimens incorporating CKD decreased, compared with that of control. As for the compressive strength, it firstly increased and then slightly decreased when incorporated CKD. Tensile strength values were similar to the values of compressive strength, but the ratio of comp. to tens. strength increased. Appearances density of specimens were all raged in KS and the thermal conductivity was also satisfied in KS; less than 0.05-0.160W/($m{\cdot}k$).

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Effect of Curing Temperature on Mechanical Properties of Cement Mortar Using Recycled Aggregate Powder (순환골재미분말 사용 모르터의 역학적 특성에 미치는 양생온도의 영향)

  • Kim, Min-Woo;Feng, Hai-Dong;Park, Kyung-Teak;Baek, Dae-Hyun;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2011년도 춘계 학술논문 발표대회 1부
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    • pp.93-95
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    • 2011
  • This study is to investigate experimentally the engineering characteristics of cement mortar incorporating both recycled aggregate powder (RP) below 0.08 mm and cement kiln dust(CKD). RP is substituted for fine aggregate ranged from 5~15% and CKD is also substituted for RP from 10~30%. The use of RP resulted in a decrease in flow value at fresh mortar, while an increase in CKD did not affect the flow value significantly. The combination of RP and CKD provided slight increase in compressive strength at early and 28 days and in the high curing temperature at early age showed an increasing Strength value.

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Lifter Design for Enhanced Heat Transfer in Rotating Counter-Current Flow Reactor and Application to One Dimensional Heat Balance Model (회전식 대향류 반응기 내 열전달 증진을 위한 리프터 설계와 1차원 열평형 모델로의 적용)

  • Lee, Hookyung;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2013년도 제46회 KOSCO SYMPOSIUM 초록집
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    • pp.51-54
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    • 2013
  • Rotary kiln reactors are frequently equipped with an axial burner with which solid burden material is directly heated. Lifters are commonly used along the length of the system to lift particulate solids and increase the heat transfer between the solid bed and the combustion gas. The material cascading from the lifters undergoes drying and reacting through direct contact with the gas stream. In this study, volume distribution of materials held within lifters was modeled according to the different lifter configuration and appropriate configuration was used for the design purpose. This was applied to the one-dimensional heat balance model of a counter-current flow reactor, which contributes to the increase of the effective contact surface, and thereby enhances the heat transfer.

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A Study on NOx Emission Control Methods in the Cement Firing Process Using Data Mining Techniques (데이터 마이닝을 이용한 시멘트 소성공정 질소산화물(NOx)배출 관리 방법에 관한 연구)

  • Park, Chul Hong;Kim, Yong Soo
    • Journal of Korean Society for Quality Management
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    • 제46권3호
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    • pp.739-752
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    • 2018
  • Purpose: The purpose of this study was to investigate the relationship between kiln processing parameters and NOx emissions that occur in the sintering and calcination steps of the cement manufacturing process and to derive the main factors responsible for producing emissions outside emission limit criteria, as determined by category models and classification rules, using data mining techniques. The results from this study are expected to be useful as guidelines for NOx emission control standards. Methods: Data were collected from Precalciner Kiln No.3 used in one of the domestic cement plants in Korea. Thirty-four independent variables affecting NOx generation and dependent variables that exceeded or were below the NOx emiision limit (>1 and <0, respectively) were examined during kiln processing. These data were used to construct a detection model of NOx emission, in which emissions exceeded or were below the set limits. The model was validated using SPSS MODELER 18.0, artificial neural network, decision treee (C5.0), and logistic regression analysis data mining techniques. Results: The decision tree (C5.0) algorithm best represented NOx emission behavior and was used to identify 10 processing variables that resulted in NOx emissions outside limit criteria. Conclusion: The results of this study indicate that the decision tree (C5.0) can be applied for real-time monitoring and management of NOx emissions during the cement firing process to satisfy NOx emission control standards and to provide for a more eco-friendly cement product.

Development of a 3-Dimensional Turbulent Reaction Computer program for the Incineration of a Carbon Tetrachloride($CCl_4$) ( I ) (사염화탄소($CCl_4$) 소각을 위한 로타리 킬른 소각로 3차원 난류반응 컴퓨터 프로그램 개발( I ))

  • 엄태인;장동순
    • Journal of the Korean Society of Safety
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    • 제9권1호
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    • pp.100-109
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    • 1994
  • In this study, it is investigated that the possibility of the numerical simulation for the incineration of the hazardous material, crbon tetrachloride($CCl_4$). A 3-dimensional numerical technology is applied for turbulent reacting flows of the full-scale Dow Chemical incinerator. The calculations are made by a CRAY-2S, super computer. The major parameters considered in this study are kiln revolution rate (rpm), filling ratio of the solid waste(f), burner Injection velocity and angle, and turbulent air jets for swirl. And the employed turbulent reaction model is the eddy break-up model which is a kind of fast chemistry model assuming general equilibrium and used for a premixed flame. The calculated flow fields are presented and discussed. 1) The presence of turbulent air nozzles for swirl gives rise to visible increase of the convective motion over the region of the solid waste. This implies the possibility to enhance the mixing of the waste with the surrounding all and thereby to reduce thermal and species stratification, which were reported in a large rotary kiln operation. 2) Considering that the location of the recirculation region has a strong relation with the heating rate of the solid waste, the control of the recirculation region by the burner injection angle Is quite desirable in the sense of the flexible design of the rotary kiln incinerator for a carbon tetrachloride. 3) Finally, it is found that the eddy break-up model Is not suitable for carbon tetrachloride($CCl_4$) because this model is not incorporated the flame inhibition trend due to the presence $CCl_4$compound.

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A Study on the Mercury Emission Characteristic and Comparison Tests for Applicability of Latest Mercury Measuring Methods - Focus on the Cement Kiln - (시멘트 소성시설에서의 수은 배출특성 및 최신 측정방법 적용성 평가 연구)

  • Kim, Hyung-Chun;Kim, Hee-Jin;Kim, Jong-Hyeon;Kang, Dea-Il;Park, Jung-Min;Kim, Jeong-Hun
    • Journal of Korean Society for Atmospheric Environment
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    • 제33권3호
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    • pp.241-250
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    • 2017
  • Recently, there has been growing interest in the emission characteristics and behavior of anthropogenic mercury compounds from emission sources. It is required to establish a standard for reliable mercury measurement method. Therefore, this study has evaluated the applicability of the new measurement method; Continuous Emission Monitoring (US EPA 30A, CEM). In addition, the reliability evaluation was conducted through Ontario Hydro Method (ASTM D6784, OHM) and Sorbent trap method (US EPA Method 30B). As a monitoring result for three months via CEM from cement kiln, the maximum mercury compounds concentration was about $600{\mu}g/Sm^3$. This is because of the various of raw materials and fuel, and the absence of mercury-control device. The mercury compounds concentrations of OHM, Sorbent trap and CEM were 13.64 $(3.33{\sim}32.41){\mu}g/Sm^3$, $13.94(5.97{\sim}23.44){\mu}g/Sm^3$ and $14.68(6.19{\sim}26.75){\mu}g/Sm^3$, respectively. The relative standard deviations (% RSD) of the three methods were 5.1~40.9%. The result of this study suggest that it is possible to apply the CEM in the cement kiln when, QA/QC such as calibration is verified.

Reuse of dredged sediments as pavement materials by cement kiln dust and lime treatment

  • Yoobanpot, Naphol;Jamsawang, Pitthaya;Krairan, Krissakorn;Jongpradist, Pornkasem;Horpibulsuk, Suksun
    • Geomechanics and Engineering
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    • 제15권4호
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    • pp.1005-1016
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    • 2018
  • This paper presents an investigation on the properties of two types of cement kiln dust (CKD)-stabilized dredged sediments, silt and clay with a comparison to hydrated lime stabilization. Unconfined compressive strength (UCS) and California bearing ratio (CBR) tests were conducted to examine the optimal stabilizer content and classify the type of highway material. A strength development model of treated dredged sediments was performed. The influences of various stabilizer types and sediment types on UCS were interpreted with the aid of microstructural observations, including X-ray diffraction and scanning electron microscopy analysis. The results of the tests revealed that 6% of lime by dry weight can be suggested as optimal content for the improvement of clay and silt as selected materials. For CKD-stabilized sediment as soil cement subbase material, the use of 8% CKD was suggested as optimal content for clay, whereas 6% CKD was recommended for silt; the overall CBR value agreed with the UCS test. The reaction products calcium silicate hydrate and ettringite are the controlling mechanisms for the mechanical performance of CKD-stabilized sediments, whereas calcium aluminate hydrate is the control for lime-stabilized sediments. These results will contribute to the use of CKD as a sustainable and novel stabilizer for lime in highway material applications.