• Title/Summary/Keyword: jig

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Optimal Design for Tubular SOFC Testing Jig (관형 고체산화물연료전지 테스트 지그 최적화)

  • Choi, Hoon;An, Gwon-Seong;Shin, Chang-Woo;Cha, Suk-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.303-306
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    • 2009
  • High temperature solid oxide fuel cells (SOFCs) offer a clean, pollution-free technology to electrochemically generate electricity at high efficiencies. Solid oxide fuel cells in several different designs have been investigated; these include planar and tubular geometries. The tubular type cell is widely researched due to it have advantages about thermal expansion and sealing issues. Unfortunately, lab scale tubular cell for testing has thermal expansion and sealing problems. The previous Jig for lab scale tubular cell testing has many sealing problems. When we feed fuel gas to jig inlet, ceramic glue sealant has amount of gas expansion pressure, because temperature of feeding gas changes ambient temperature to high temperature ($700{\sim}900^{\circ}C$). Furthermore, when we carry out long time test, something like degradation test, crack of ceramic glue sealant due to weakness of mechanical properties can make stop working the test. Additionally, we reduce setting process for assembling, because micanite is not required drying or debinding process.

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Spacer Damper Maintenance Method by Using the Spacer Jig in Overhead Transmission Lines (송전선로에서 스페이서지그(Spacer Jig)를 이용한 스페이서댐퍼 유지보수공법)

  • Kim, J.S.;Kwon, S.W.;Park, Y.B.;Kwon, S.W.;Mun, S.W.;Cho, S.M.;Kim, D.Y.
    • Proceedings of the KIEE Conference
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    • 2008.04b
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    • pp.22-24
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    • 2008
  • 다도체 송전선로에서 전선 간격 유지 및 진동을 완화시켜주는 역할을 하는 스페이서댐퍼가 손상 받게 되면 즉시 유지보수 및 교체 작업을 하여야 한다. 그러나 이러한 작업은 송전선로 위에서 이루어지므로 전선의 장력과 작업자의 하중으로 인해 유지보수 및 교체작업이 매우 어렵고, 작업시간이 많이 소요되며, 전선표면손상, 스페이서댐퍼의 위치 변동 및 무리한 작업으로 인한 작업안전성 저하 등의 문제점이 있다. 따라서, 상기한 문제점을 해소하고 작업 효율의 상승을 위하여 작업시 각 전선의 간격을 쉽게 벌리고 좁힐 수 있는 작업용 공구인 스페이서지그(Spacer Jig)와 이를 이용한 송전선로의 스페이서댐퍼 유지보수 및 교체공법을 개발하여 교체작업시간 단축 및 작업안전성을 향상시킨 우수한 기술을 개발하였다.

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A Study on Roundness Improvement of Heat-treated Large Diameter Aluminum Tube-turning with Collet Type Jig (열처리된 대직경 알루미늄 튜브선삭에서 콜릿지그를 통한 진원도 향상에 관한 연구)

  • Kim, Pyeong-Ho;Lim, Hak-Jin;Lee, Jung-Min;Lee, Jong-Hwan;Kim, Jung-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.824-829
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    • 2012
  • The purpose of this study is to evaluate the proposed jig for turning process of large-scale aluminum tube of D500mm through Finite Element Analysis (FEA). Also, a machining evaluation is conducted with general heat-treated and cryogenic heat-treated tubes. Dimensions of the specimens are determined to be suitable for collet appearance. The characteristics of equivalent stress and strain according to the expansion of the collet are evaluated by FEA. The aluminum tubes which are heat-treated by T4/T6 condition and cryogenic condition are machined by using a large-scale lathe machine and the roundness of machined tube is evaluated by using a 3D measuring machine. Through the results of this study, effects of each heat treatment and residual stress on the roundness are established.

A Study on Development of Laser Welding System for Bellows Outside Ege Using Vision Sensor (시각센서를 이용한 벨로우즈 외부 모서리 레이저 용접 시스템의 개발에 관한 연구)

  • 이승기;유중돈;나석주
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.71-78
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    • 1999
  • The welded metal bellows is commonly manufactured by welding pairs of washer-shaped discs of thin sheet metal stamped from strip stock in thickness from 0.025 to 0.254 mm. The discs, or diaphragms, are formed with mating circumferential corrugations. In this study, the diaphragms were welded by using a CW Nd: YAG laser to form metal bellows. The bellows was fixed on a jig and compressed axially, while Cu-rings were installed between belows edges for intimate contact of edges. The difference between the inner diameter of bellows and jig shaft causes an eccentricity, while the tolerance between motor shaft and jig shaft causes a wobble type motion. A vision sensor which is based on the optical triangulation was used for seam tracking. An image processing algorithm which can distinguish the image by bellows edge from that by Cu-ring was developed. The geometric relationship which describes the eccentricity and wobble type motion was modeled. The seam tracking using the image processing algorithm and the geometric modeling was performed successfully.

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Design of a Method for Disassembly Works on Recycle Products

  • Matsumoto, Toshiyuki;Yahata, Yuko;Shida, Keisuke
    • Industrial Engineering and Management Systems
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    • v.8 no.1
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    • pp.66-71
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    • 2009
  • This study proposes a new framework for designing disassembly methods. In recent years, environmental problems have become global issues. Recycling of used products or resources is recognized as a matter of significance since it may help reduce the risk of exhausting natural resources. Considering possible exhaustion of limited natural resources in the near future, reuse of products would gain more environmental significance. As yet, it relies hugely on manual disassembly, which labor cost places burden on the total recycling cost. The purpose of this study is to propose a methodology designing for manual disassembly works, and a creation method of a jig. By focusing on parts' connection and attachment relationship, parts are categorized in 5 categories (parent part, joint key part, attaching key part, child part, and independent part) according to the features that parts possess, and 3 kinds of connection relationships (parent part-joint key part connection, parent part-independent part connection and child part-child part connection) are clarified. Connection relationship and attachment relationship charts have also been created, and utilizing them, disassembly orders are settled, and a disassembly jig is devised. The proposed methodology is also applied to a real product and its work time is improved 42% form 31 to 13 seconds.

Development of Prototype Quality Assurance Procedure for Blood Irradiator Using Glass Dosimeter Jig (유리선량계 지그를 이용한 혈액조사기의 정도관리 절차 초안 개발)

  • Jeong, Dong-Hyeok;Kang, Yeong-Rok;Moon, Young-Min;Kim, Hyo-Jin;Kwak, Dong-Won;Kim, Jeung-Kee;Lee, Man-Woo
    • Progress in Medical Physics
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    • v.23 no.2
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    • pp.123-126
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    • 2012
  • For the purpose of quality assurance (QA) of the blood irradiator, QA programs for daily, monthly, and yearly were developed. For daily tests, simple items for basically operating the machine are recommended. For monthly and yearly tests, the measurement of dose to assure the dose delivery system are performed by a dosimetry devices (Glass dosimeter jig) developed in this study. The QA program is practical for clinical environment.

High Dose Rate Ir-192 Source Calibration Method with Newly Designed Calibration Jig (고선량 Ir-192선원 교정기의 제작 및 특성)

  • Yi, Byong-Yong;Choi, Eun-Kyung;Chang, Hye-Sook
    • Radiation Oncology Journal
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    • v.7 no.2
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    • pp.299-303
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    • 1989
  • Authors have developed highly reproducible calibration method for the Micro-Selectron HDR Ir-192 system (Nucletron, Motherland). The new jig has a 10cm radius circular hole in the $30cm{\times}30cm{\times}0.2cm$ acrylic plate, and 5F flexible bronchial tubes are attached around the hole. The source moves along the circle in the tubes and the ionization chamber is placed verticaly at the center of the circular hole (center of the jig). Dose distribution near the center was derived theoretically, and measured with the film dosimetry system. Theoretical calculation and measurement show the error margin below $0.1\%$ for 1mm or 2mm position deviation. We have measured at 12 and 24 points of circle with 1, 6, 11 and 21 second dwell time of source in order to calculate the activity of the source. Measurements have been repeated daily for 50 days. The accuracy and the reproducibility are below $1\%$ error margin. The half life of the source from our measurement is estimated $73.4\pm0.4$ days.

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Current Measurement and Velocity Spatial Distribution of Deep Ocean Engineering Basin

  • Jung, Sung-Jun;Jung, Jae-Sang;Lee, Yong-Guk;Park, Byeong-Won;Hwang, Sung-Chul;Park, In-Bo;Kim, Jin-Ha;Park, Il-Ryong
    • Journal of Ocean Engineering and Technology
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    • v.35 no.2
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    • pp.150-160
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    • 2021
  • To ensure the international competitiveness of the domestic offshore plant industry, a consensus has been formed regarding the requirement for large offshore basins for performing offshore plant performance verification. Accordingly, the Korea Research Institute of Ships & Ocean Engineering has built the world's largest deep ocean engineering basin (DOEB). The purpose of this study is to evaluate the characteristics of velocity distribution under various conditions of the DOEB. An independent measuring jig is designed and manufactured to measure the current velocities of many locations within a short time. The measurement jig is a 15-m-high triangular-truss structure, and the measurement sensors can move 15 m vertically through an electric motor-wire device. The current speed is measured under various impeller revolutions per minute and locations of the DOEB using the jig. The spatial distribution characteristics of the current velocity in the DOEB and the performance of the current generator are analyzed. The maximum speed is 0.56 m/s in the center of the DOEB water surface, thereby confirming sufficient current velocity distribution uniformity for model testing.

A study on the minimization of deformation by milling of plate-shaped parts (판형 부품의 밀링 가공에 의한 변형 최소화에 대한 연구)

  • Lee, Min-Gu;Yun, Jae-Woong
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.32-38
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    • 2021
  • Plate-shaped works are one of the materials that can be applied to the entire industry due to their various shapes and sizes. Plate-shaped parts workpieces are thin and wide, and when processing is completed, they are often bent or deformed in various directions, making it difficult to produce normal products. In particular, this study intends to study the processing deformation and distortion of plate-shaped parts fastened to the jig during milling processing. In this study, a method for preventing deformation occurring in plate-shaped parts was derived through jig element change and CAE analysis, and this was applied to actual processing to produce products with stable dimensions. Through a finite element analysis experiment, it was found that installing two supports on the back of the plate-shaped part results in minimal deformation and the optimal distance between the two supports is 150 mm. Through this experiment, when processing a thin plate product, a support was installed in a direction opposite to the cutting force applied to the thin plate to prevent deformation of the product, thereby improving defects.

Comparison of Calibration Methods of $^{192}\textrm{Ir}$ Sources for High Dose Rate Brachytherapy (고선량률 근접조사치료용 이리듐-192 방사성동위원소의 교정방법 비교연구)

  • Huh Hyun Do;Park Sung Yong;Lee Rena J;Shin Dong Oh;Kwon Soo Il;Loh John J K;Choi Jinho
    • Progress in Medical Physics
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    • v.15 no.4
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    • pp.192-196
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    • 2004
  • The activity of Ir-192 sources for high dose rate (HDR) Brachytherapy in Korea were measured by using the well-type chamber and using the calibration Jig with the Farmer-type ionization chamber to compare the manufacturer certificated source strength which is supplied with each new Ir-192 source. The activity of two different source models used in six hospitals were measured. The range of measured activities to the manufacturer's suggested ones was -2.40% to +3.31% for the calibration Jig and -3.12% to 0.00% for the well-type chamber system. The source strength values given by the manufacturer for the 6 sources were within ${\pm}5%$ for the two different measuring equipment. Our results demonstrate that well-type chamber as wall as Farmer-type chamber system are appropriate system for the routine source calibration procedures in HDR brachytherapy. Whenever a new source is installed to use in clinics, a source calibration should be carried out.

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