• 제목/요약/키워드: irregular powder

검색결과 126건 처리시간 0.019초

분무열분해공정에 의한 인듐 산화물 나노 분말 제조에 미치는 반응인자들의 영향 (Effect of Reaction Factors on the Fabrication of Nano-Sized Indium Oxide Powder by Spray Pyrolysis Process)

  • 유재근
    • 한국분말재료학회지
    • /
    • 제11권6호
    • /
    • pp.493-502
    • /
    • 2004
  • In this study, nano-sized indium oxide powder with the average particle size below 100 nm is fab-ricated from the indium chloride solution by the spray pyrolysis process. The effects of the reaction temperature, the concentration of raw material solution and the inlet speed of solution on the properties of powder were studied. As the reaction temperature increased from 850 to $1000^{\circ}C$, the average particle size of produced powder increased from 30 to 100 nm, and microstructure became more solid, the particle size distribution was more irregular, the intensity of a XRD peak increased and specific surface area decreased. As the indium concentration of the raw material solution increased from 40 to 350 g/l, the average particle size of the powder gradually increased from 20 to 60 nm, yet the particle size distribution appeared more irregular, the intensity of a XRD peak increased and spe-cific surface area decreased. As the inlet speed of solution increased from 2 to 5 cc/min., the average particle size of the powder decreased and the particle size distribution became more homogeneous. In case of the inlet speed of 10 cc/min, the average particle size was larger and the particle size distribution was much irregular compared with the inlet speed of 5 cc/min. As the inlet speed of solution was 50 cc/min, the average particle size was smaller and microstructure of the powder was less solid compared with the inlet speed of 10 cc/min. The intensity of a XRD peak and the variation of specific area of the powder had the same tendency with the variation of the average par-ticle size.

Influence of the Morphology and the Particle Size on the Processing of Bronze 90/10 Powders by Metal Injection Moulding (MIM)

  • Contreras, Jose M.;Jimenez-Morales, Antonia;Torralba, Jose M.
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.503-504
    • /
    • 2006
  • The MIM technology is an alternative process for fabricating near net shape components that usually uses gas atomised powders with small size $(<\;20\;{\mu}m)$ and spherical shape. In this work, the possibility of changing partially or totally spherical powder by an irregular and/or coarse one that is cheaper than the former was investigated. In this way, different bronze 90/10 components were fabricated by mixing three different types of powder, gas and water atomised with different particle sizes, in order to evaluate how the particle shape and size affect the MIM process.

  • PDF

저온 분사 티타늄 코팅층의 특성 및 적층 거동에 미치는 분말 형상과 분말 예열의 영향 (Effects of Powder Morphology and Powder Preheating on the Properties and Deposition Behavior of Titanium Coating Layer Manufactured by Cold Spraying)

  • 황재남;이명주;김형준;오익현;이기안
    • 한국분말재료학회지
    • /
    • 제19권5호
    • /
    • pp.348-355
    • /
    • 2012
  • Cold spray deposition using Titanium powder was carried out to investigate the effects of powder morphology and powder preheating on the coating properties such as porosity and hardness. The in-flight particle velocity of Ti powder in cold spray process was directly measured using the PIV (particle image velocimetry) equipment. Two types of powders (spherical and irregular ones) were used to manufacture cold sprayed coating layer. The results showed that the irregular morphology particle appeared higher in-flight particle velocity than that of the spherical one under the same process condition. The coating layer using irregular morphology powder represented lower porosity level and higher hardness. Two different preheating conditions (no preheating and preheating at $500^{\circ}C$) were used in the process of cold spraying. The porosity decreased and the hardness increased by conducting preheating at $500^{\circ}C$. It was found that the coating properties using different preheating conditions were dependent not on the particle velocity but on the deformation temperature of particle. The deposition mechanism of particles in cold spray process was also discussed based on the experimental results of in flight-particle velocity.

탈지분유로 제조(製造)한 치즈의 미세구조(微細構造) (Microstructure of Cheese Made from Skim Milk Powder)

  • 이부웅;안효일
    • 한국식품과학회지
    • /
    • 제16권3호
    • /
    • pp.279-284
    • /
    • 1984
  • 분유와 분유로 제조된 cheese의 미세구조(微細構造)가 전자 현미경(顯微鏡)에 의해서 관찰되었다. 동결건조 분유는 사과모양을 나타내었다. 동결건조 분유로 제조된 cheese는 전형적인 용융 cheese와 비교하여 표면의 구조가 비교적 편편하고 백색의 균일한 침적물을 나타내었다. 도입 분유 역시 동결건조 분유와 거의 유사한 모앙을 나타내었고, 도입분유로 제조된 cheese는 균일한 분산을 나타내나 표면이 약간 거칠고 caseins matrix와 침적물 사이에 공간이 있다. 시판 분유는 건조중 변성된 것으로 불규칙한 변성 응고물의 모양을 나타내었다. 시판분유로 제조된 cheese의 모양은 불규칙하고 작은 침적물과 세공성이 큰 것으로 나타나 분유의 열변성도는 cheese의 세공성을 증가시키는 것으로 보인다. 변성된 단백질은 변성되지 않은 단백질보다 polyphosphate에 의한 단백질 분산성이 덜 효과적인 것으로 보인다. 분유로 제조한 cheese의 내부구조에서 지방구막과 casein micelle이 전형적인 용융 cheese에 비해 아주 근접해있고 casein micelle이 아주 치밀한 양상을 나타내었다. 분유의 용융 기작도 전형 적인 cheese의 용융과는 다른 것으로 보인다.

  • PDF

볼밀링한 W-20wt%Cu 분말로 제조된 금속사출성형 부품의 조밀화 (Densification of Metal Injection Molding Parts Made of Ball Milled W-20%Cu Powders)

  • 김순욱;류성수;문인형
    • 한국분말재료학회지
    • /
    • 제7권4호
    • /
    • pp.228-236
    • /
    • 2000
  • An investigation was carried out on the possibility whether the ball-milling process of low energy could successfully improve the packing density and flowability for MIM application in W-20wt%Cu system. In this study, W-20wt%Cu powder mixture was prepared by ball-milling. W powder was not fractured by low mechanical impact energy used in the present work during the critical ball-milling time, but the ductile Cu powder was easily deformed to the 3 dimensional equiaxed shape, having the particle size similar to that of W powder. The ball-milled mixture of W-20wt%Cu powder had the more homogeneous distribution of each component and the higher amount of powder loading for molding than the simple mixture of W-Cu powder with an irregular shape and a different size. Accordingly, the MIM W(1.75)-20wt%Cu powder compacts were able to be sintered to the relative density of 99% by sintering at $1400^{\circ}C$ for one hour.

  • PDF

분말야금용 수분사 철분의 열처리 특성 (Heat Treatment Properties of Water Atomized Iron Powder for Powder Metallurgy)

  • 김윤채
    • 열처리공학회지
    • /
    • 제9권1호
    • /
    • pp.62-68
    • /
    • 1996
  • In order to establish making process of water atomized iron powder for powder metallurgy, effect of heat treatment condition on change of powder properties and impurities was investigated at each tempeature of $850{\sim}950^{\circ}C$. The results are as follows. Particle morphology of iron powder changed slightly from sphercial type to irregular type and the amount of fine particle decreased more and more with increasing of heat treatment time at each temperature. The flow rate and apparent desity of iron powder also decreased due to particle coalescence in order of $850^{\circ}C$, $950^{\circ}C$, $900^{\circ}C$. Those powder Properties became to decrease particularly at $900^{\circ}C$ in alpha iron region. On the other hand, residual carbon and oxygen contents in iron powder decreased extremely with increasing of heat treatment temperature and time.

  • PDF

분말송급장치의 개조에 의한 미세$5\mu\textrm{m}$ $Al_2O_3$분말의 송급 특성개선 및 플라즈마 용사조건에 따른 코팅층의 특성분석 (Improvement of Powder Feeding Characteristics of Fine$5\mu\textrm{m}$ $Al_2O_3$ Powder by Modification of the Powder Feeding Systems and Characterization of the Coating Layer depending on Plasma Spraying Conditions)

  • 설동욱;김병희;정민석;임영우;서동수
    • Journal of Welding and Joining
    • /
    • 제15권1호
    • /
    • pp.116-124
    • /
    • 1997
  • A scope of this study is to establish the optimum plasma spray conditions for fine ($5\mu\textrm{m}$) $Al_2O_3$ powder. However, the flowability of the $Al_2O_3$ powder is not so good because of irregular particle shape and fine particle size. Therefore, powder feeding system was modified by 1) change of powder feeding line material from polymer to copper 2) shorten the powder feeding tube length 3) heating the powder feeding system to $80^{\circ}C$4) vibrating the powder feeding line continuously, in order to feed the fine powder homogeneously. The homogeneous powder feeding conditions were obtained with the modified powder feeding system by controlling the powder carrier gas flow and the powder flow rate indicator. The best plasma spraying conditions for the fine $Al_2O_3$ powder were found out as 40kw gun power, 80 g/min. powder feed rate and 50 mm working distance after characterizing the microstructure, hardness and wear loss of the $Al_2O_3$ coating layer.

  • PDF

폴리실란으로부터 생성한 폴리실리콘의 물성 분석과 응용 (Property analysis of polysilane precursors and applications for polysilicon)

  • 이규환
    • 분석과학
    • /
    • 제25권6호
    • /
    • pp.345-349
    • /
    • 2012
  • Polysilane black powders were synthesized by sonochemical methods from silicon tetrachloride with sodium metal with 37.0% yield. Those black powder materials were found to have fibrous or irregular shapes with round surface. It was found that thermal behaviors of those polysilane black powders were similar to that of hydropolysilanes which was reported earlier. After thermal treatment, black polysilicon was obtained with 57.1% residue yield, and those fibrous or irregular shapes with round surface were intact but lots of small cavities were formed indicating porous structure, and found to be an amorphous state from XRD analysis.

분말야금공정으로 제조한 SiCw/6061Al 복합재료의 미세조직에 미치는 ECAP가공의 영향 (Effect of ECAP on Microstructure of SiCw/6061Al Composites Produced by Powder Metallurgy)

  • 장시영
    • 한국분말재료학회지
    • /
    • 제9권1호
    • /
    • pp.11-18
    • /
    • 2002
  • The 6061 Al alloy based composites reinforced with 10 vol% SiC whiskers were prepared by powder metallurgy with the powders having the different sizes, i.e. < $30{\mu}m$ and > $30{\mu}m$ The composites were subjected to equal channel angular pressing (ECAP) at various conditions and the microstructural changes during ECAP were examined In the composites SiC whiskers were clustered and randomly aligned. The clusters were relatively well distributed in the composite with the smaller initial powder size. After ECAP, the clusters were aligned parallel to flow direction and became smaller. In addition, the shape of clusters was changed from irregular to round. The microstructure of the ECAPed samples were compared with those of the conventionally hot-extruded composites. The uniform microstructure and enhanced microhardness could be obtained by using the powders having the smaller size, decreasing ECAP temperature and repeating ECAP.

RF 플라즈마 처리를 이용한 칠보 유약 분말의 구상화 및 적층 제조 공정 적용 (Spheroidization of Enamel Powders by Radio Frequency Plasma Treatment and Application to Additive Manufacturing)

  • 김기봉;양동열;김용진;최중호;곽지나;정우형
    • 한국분말재료학회지
    • /
    • 제27권5호
    • /
    • pp.388-393
    • /
    • 2020
  • The enamel powders used traditionally in Korea are produced by a ball-milling process. Because of their irregular shapes, enamel powders exhibit poor flowability. Therefore, polygonal enamel powders are only used for handmade cloisonné crafts. In order to industrialize or automate the process of cloisonné crafts, it is essential to control the size and shape of the powder. In this study, the flowability of the enamel powders was improved using the spheroidization process, which employs the RF plasma treatment. In addition, a simple grid structure and logo were successfully produced using the additive manufacturing process (powder bed fusion), which utilizes spherical enamel powders. The additive manufacturing technology of spherical enamel powders is expected to be widely used in the field of cloisonné crafting in the future.