• Title/Summary/Keyword: ironing

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A Study on the Analysis and Improvement of Forming Processes of a Steel Shell Body (강철재 약협의 공정해석 및 성형공정 개선에 관한 연구)

  • Jang, Dong Hwan;Yu, Tae Gon;Hwang, Byeong Bok
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.246-246
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    • 2001
  • The conventional and new forming processes of a steel shell body are analyzed by the rigid-plastic finite element method. The conventional process contains five forming stages such as bending, drawing, ironing, heading and sizing, which was designed by a forming equipment expert. The results of simulation of the conventional forming process are summarized in terms of deformation patterns and load-stroke relationships for each forming operation. Based on the simulation results of the current five-stage, the shell body forming Process including backward extrusion is designed for improving the conventional process sequence. Forming loads of the proposed process are within the limit value, which is proposed by experts and the proposed process is found to be proper for manufacturing steel shell body.

Process and Die Design for Manufacturing the Preform of a Large Pressure Vessel (대형 압력용기의 예비성형체 제작을 위한 공정 설계 및 금형 설계)

  • Lee, S. R.;Kim, K. J.;Hong, J. T.;Yang, D. Y.;Lee, K. H.;Choi, M. S.
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.613-618
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    • 2005
  • The paper is concerned with the process design and the die design for manufacturing the preform of a large pressure vessel. The cold-working processes are introduced to improve the fatigue strength and to simplify the manufacturing process. By the finite element simulation, the parameter design is carried out, which is subjected to constraints such as the blank sire, press capacity and other minor limitations. The proposed design results are verified by the model experiments, in which the model is scaled down to one tenth of the original size.

A Study on the Analysis and Improvement of Forming Processes of a Steel Shell Body (강철재 약협의 공정해석 및 성형공정 개선에 관한 연구)

  • 장동환;유태곤;황병복
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.245-252
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    • 2001
  • The conventional and new forming processes of a steel shell body are analyzed by the rigid-plastic finite element method. The conventional process contains five forming stages such as bending, drawing, ironing, heading and sizing, which was designed by a forming equipment expert. The results of simulation of the conventional forming process are summarized in terms of deformation patterns and load-stroke relationships for each forming operation. Based on the simulation results of the current five-stage, the shell body forming Process including backward extrusion is designed for improving the conventional process sequence. Forming loads of the proposed process are within the limit value, which is proposed by experts and the proposed process is found to be proper for manufacturing steel shell body.

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Process Sequence Design in Cold Forging of Constant Velocity Joint Housing (등속조인트 하우징의 냉간단조 공정설계)

  • 이진희;강범수;김병민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2234-2244
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    • 1994
  • A process sequence of multi-operation cold forging for actual application in industry is designed with the rigid-plastic finite element method to form a constant velocity joint housing(CVJ housing). The material flow during the CVJ housing forming is axisymmetric until the final forging process for forming of ball grooves. This study treats the deformation as an axisymmetric case. The main objective of the process sequence design is to obtain preforms which satisfy the design criteria of near-net-shape product requiring less machining after forming. The process sequence design also investigates velocity distributions, effective strain distributions and forging loads, which are useful information in the real process design.

A Study on FE Analysis For Improvement of Backward Impact Extrusion Process (후방 충격압출 공정개선을 위한 유한요소 해석기법 연구)

  • 정상원;정용호;김규하;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.641-645
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    • 2002
  • In case of aluminum-cased battery, The ratio of height and base of square is generally above the ten times, square-shaped and problem of non-axis symmetry. It is typical model to set up the analysis method of finite element. The reliable analysis of finite element method is suggested, which is used to investigate the possibility that multi-stage deep drawing and ironing used currently is replaced by backward impact extrusion favorable in the respect of cost production and productivity. The influence of parameter was analyzed and compared, which was considered to analyze the process of large deformation plasticity such as extrusion. Die and billet was made as the same shape of finite element model. The results of experiment show good forming without the rupture and wrinkles with the optimum velocity 100mm/sec obtained by analysis.

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Study on the Evaluation of D.P. and Handle for Vapor Phase Finished Fabrics (V.P.가공 직물의 D.P.성과 Handle 평가에 관한 연구)

  • 최근영;백천의
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.5
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    • pp.792-800
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    • 1996
  • The shape retention finishing provides a fabric for easiness of no-ironing after laundering. In spite of the obvious importance of the new finishing treatment, few systematic studies have been performed on the handle of the fabrics finished by the durable press process. The purpose of this research is to investigate the relationships among the mechanical properties, durable press conditions, primary hand values and the total hand value of the fabrics finished by shape retention process. In this experiment, durable press grade of unfinished fabrics decreased below 2.5, but those of finished fabrics maintained above 4, but the mechanical properties of finished fabrics did not change significantly after laundering. In finished fabrics, D.P. value were correlated with mechanical properties, but had little effects with H.V. and T.H.V. Since the evaluation of the effect of durable press process was done with the naked eyes and standard sample, we could not know exactly change o( mechanical properties, but trace the change of mechanical properties which gave influences on the durable press effects by using KES-FB System.

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PM and Port, Counter Strategy in the Era of the Forth Industrial Revolution (미세먼지와 항만, 4차산업시대의 대응전략)

  • Lee, Joong-Woo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2018.11a
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    • pp.164-166
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    • 2018
  • 최근 전 세계적으로 수송수단과 산업시설에서의 배출로 인한 대기오염의 심각성을 강조하고 있다. 특히 항만과 공항에서도 대기오염의 중요성을 인지하고 있고 지역별 대기오염물질 배출 및 대기오염도 현황을 분석하여 각 시설에서의 종합관리방안을 도출하고 있다. 2020년부터 시행되는 국제해사기구(IMO)의 선박에서 배출되는 온실가스 즉, 황성분을 포함한 연소배기가스 중 CO2, SOX,NOX, PM2.5의 배출규제에의 대응과 배출규제해역(ECA)제도 도입에 따른 업계와 정부, 학회의 대비도 빠르게 진행되고 있다. 부산항에서도 항내계류선박과 하역장비에서의 오염물질 배출을 억제하기 위한 대체전력공급(AMP, Cold Ironing)에 대해 대응하고 있다. 본 연구는 도시주민의 건강을 위협하는 미세먼지(PM2.5)의 심각성과 배출가스의 저감을 위한 방안을 소개하고 오히려 이를 해운항만에서의 4차산업 발전의 계기로 대응하도록 하는 방향을 제시하고자 하였다. 산업화 과정에서 필연적인 대기오염을 저감시키는 방안이 새로운 해양산업으로 전환하기를 기대한다.

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Survey of Colorfastness of Korean Silk Fabrics (국내산 견직물의 염색견뢰도조사)

  • G. Freddi
    • Journal of Sericultural and Entomological Science
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    • v.32 no.1
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    • pp.68-72
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    • 1990
  • The color fastness of Korean silk fabrics was measured in this investigation. The sample fabrics under examination were divided into four groups, according to the processing cycle: 1) Plain dyeing(A-C) : 2) Yarn dyeing(D;E=Knitted fabric) ; 3) Direct printing(F-H) ; 4) Discharge Printing(I-P) : The following result can be obtained. Among the samples examined, both the plain-dyed(brilliant colours) and discharge-printed (put-in colours) fabrics show lower values of water, perspiration and ironing color fastness compared with those recommended by International Organization for Standardization(I. S. O.)

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A Comparative Study of Housing Culture of Korean Immigrants through Analysis of Living Arrangement in Australia and Canada (해외거주 한인의 주공간 사용 및 주생활 분석을 통해 본 주거문화의 비교 고찰 - 호주(Australia)와 캐나다(Canada)를 중심으로 -)

  • Lee, Young-Shim
    • Journal of the Korean Home Economics Association
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    • v.46 no.1
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    • pp.47-61
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    • 2008
  • The purpose of this study is to provide information about domestic living of Korean immigrants in Australia and Canada who have the same cultural background for comparative study. For this, usage of domestic space and living style in housing of 52 Korean households in Melbourne of Australia and 32 Korean households in the region of Waterloo of Canada were analyzed. Ethnographic research with questionnaire were used. Results of the research were as follows. 1. Korean immigrants in each countries were living in houses which was built by company of Australia and Canada. 44.2% of Korean immigrants in Australia were using L+D K and 53.1% of Korean immigrants in Canada were using L D K. 2. Laundry was indispensable for Korean immigrants in both countries and they all wanted to use the laundry as a utility room which could dry, ironing and so on. 3. Drain hole on the floor of the bathroom was not indispensable for most Korean immigrants in both countries for hygienic reason. 4. Korean immigrants in both countries were ironing in master bedroom and they all wanted to separate it from there through renovation and extension and so on. 5. Korean immigrants in Canada were more active to use the formal lounge which has been planned as a traditional element of western house. 6. The seating style of Korean immigrants in both countries belong to chair-seating style mostly. But it was clear that they were making Kimchi with floor seating style in both countries. 7. A level of satisfaction about using carpet was not high for Korean immigrants in both countries cause of uneasiness to clean and it was considered to relate to the floor seating style of them. 8. Almost Korean immigrants were took off the shoes inside of the house and they had shoes cabinet beside the entrance or basement usually. 9. The most popular heating system was ducted heating in both countries. The level of satisfaction about this was different for Korean immigrants in Australia and Canada but most desirable heating system was Ondol for them in both countries commonly.

Springback Minimization using Bottoming in Al Can Deep Drawing Process (알루미늄 캔 딥드로잉에서 Bottoming을 이용한 스프링백 최소화)

  • Park, Sang-Min;Lee, Sa-Rang;Hong, Seokmoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.9
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    • pp.302-307
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    • 2016
  • The technology of multistage deep drawing has been widely applied in the metal forming industry, in order to reduce both the manufacturing cost and time. A battery can used for mobile phone production is a well-known example of multistage deep drawing. It is very difficult to manufacture a battery can, however, because of its large thickness to height aspect ratio. Furthermore, the production of the final parts may result in assembly failure due to springback after multistage deep drawing. In industry, empirical methods such as over bending, corner setting and ironing have been used to reduce springback. In this study, a bottoming approach using the finite element method is proposed as a practical and scientific method of reducing springback. Bottoming induces compression stress in the deformed blank at the final stroke of the punch and, thus, has the effect of reducing springback. Different cases of the bottoming process are studied using the finite element program, DYNAFORM, to determine the optimal die design. The results of the springback simulation after bottoming were found to be in good agreement with the experimental results. In conclusion, the proposed bottoming method is expected to be widely used as a practical method of reducing springback in industry.