• Title/Summary/Keyword: internal wall-thinning

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An Experimental Study on Failure Behavior of TP316 Stainless Steel Pipe with Local Wall Thinning and Cracking (국부 감육과 균열이 발생한 TP316 스테인리스강 배관의 파괴거동에 관한 실험적 연구)

  • Cheung, Jin Hwan;Kim, In Tae;Choi, Seock Jin;Choi, Hyung Suk;Kim, Hee Sung
    • Journal of Korean Society of Steel Construction
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    • v.24 no.6
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    • pp.647-657
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    • 2012
  • Although nuclear power plant piping system is designed conforming to design specifications, the piping systems are deteriorated with increase in service life. In this study, monotonic and cyclic loading tests were carried out on TP316 stainless steel pipe specimens, and the effect of local wall thinning and cracking on failure behavior was investigated. In the tests, 0%, 35% and 75% wall thinning and cracking of initial thickness were artificially introduced to inside elbow and straight pipe specimens, and internal pressures of 20MPa were applied to simulate real operation condition. From the test results, the effect of local wall thinning and cracking on failure mode, ultimate load, number of cycle and strain energy was presented, and maximum bending moment was compared with allowable bending moment calculated by ASME code.

Limit Loads for Circular Wall-Thinned Feeder Pipes Considering Bend Angle (굽힘각도를 고려한 원형 감육이 발생한 중수로 피더관의 한계하중)

  • Bae, Kyung-Dong;Je, Jin-Ho;Kim, Jong-Sung;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.313-318
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    • 2012
  • In CANDU, feeder pipes supply heavy water to pressure tube and steam generator. Under service conditions, Flow-Accelerated Corrosion (FAC) produces local wall-thinning in the feeder pipes. The wall-thinning in these pipes affects the integrity of the piping system, as verified in previous research. This paper provides limit loads for wallthinned feeder pipes with $45^{\circ}$ and $60^{\circ}$ bend angles, and proposes an equation that predicts the limit loads for wallthinned feeder pipes with arbitrary bend angles. On the basis of finite element limit analyses, limit loads are obtained for wall-thinned feeder pipes under in-plane bending and internal pressure. There are two cases of in-plane bending: the in-plane closing direction and the in-plane opening direction. The material is considered the effect of the large deformation, so an elastic-perfectly-plastic material is assumed in the calculations.

Internal Stability of Timber Framed Earth Retaining Wall (목재옹벽의 내적안정 평가에 관한 연구)

  • Lee, Kwang-Wu;Kim, Ju-Hyong;Cho, Sam-Deok
    • Journal of the Korean Geosynthetics Society
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    • v.10 no.2
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    • pp.81-89
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    • 2011
  • This paper introduces a recently developed thinning-out timber framed earth retaining wall system. Timber framed retaining walls are usually designed by using design code of gravity type retaining wall but internal stability of timber framed earth retaining walls is often neglected. In this study, it is recommended to use the design code for segmental retaining walls by National Concrete Masonry Association (NCMA, 1997) to check internal stability of timber framed earth retaining wall. Based on the several shear test results for 3 types of timber frames, a simple design chart including internal stability is suggested.

Defect Depth Measurement of Straight Pipe Specimen Using Shearography (전단간섭계를 이용한 직관시험편의 결함 깊이 측정)

  • Chang, Ho-Seob;Kim, Kyung-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.170-176
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    • 2012
  • In the nuclear industry, wall thinning defect of straight pipe occur the enormous loss in life evaluation and safety evaluation. To use non-destructive technique, we measure deformation, vibration, defect evaluation. But, this techniques are a weak that is the measurement of the wide area is difficult and the time is caught long. In the secondary side of nuclear power plants mostly used steel pipe, artificiality wall thinning defect make in the side and different thickness make to the each other, wall thinning defect part of deformation measure by using shearography. In addition, optical measurement through deformation, vibration, defect evaluation evaluate pipe and thickness defects of pressure vessel is to evaluate quantitatively. By shearography interferometry to measure the pipe's internal wall thinning defect and the variation of pressure use the proposed technique, the quantitative defect is to evaluate the thickness of the surplus. The amount of deformation use thickness of surplus prediction of the actual thickness defect and approximately 7 percent error by ensure reliability. According to pressure the amount of deformation and the thickness of the surplus through DB construction, nuclear power plant pipe use wall thinning part soundness evaluation. In this study, pressure vessel of thickness defect measure proposed nuclear pipe of wall thinning defect prediction and integrity assessment technology development. As a basic research defected theory and experiment, pressure vessel of advanced stability and soundness and maintainability is expected to contribute foundation establishment.

Effect of Wall Thinned Shape and Pressure on Failure of Wall Thinned Nuclear Piping Under Combined Pressure and Bending Moment (감육형상 및 내압이 원자력 감육배관의 파단에 미치는 영향 -내압과 굽힘모멘트가 동시에 작용하는 경우-)

  • Shim, Do-Jun;Lim, Hwan;Choi, Jae-Boong;Kim, Young-Jin;Kim, Jin-Won;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.742-749
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    • 2003
  • Failure of a pipeline due to local wall thinning is getting more attention in the nuclear power plant industry. Although guidelines such as ANSI/ASME B31G and ASME Code Case N597 are still useful fer assessing the integrity of a wall thinned pipeline, there are some limitations in these guidelines. For instance, these guidelines consider only pressure loading and thus neglect bending loading. However, most Pipelines in nuclear power plants are subjected to internal pressure and bending moment due to dead-weight loads and seismic loads. Therefore, an assessment procedure for locally wall thinned pipeline subjected to combined loading is needed. In this paper, three-dimensional finite element(FE) analyses were performed to simulate full-scale pipe tests conducted for various shapes of wall thinned area under internal pressure and bending moment. Maximum moments based on true ultimate stress(${\alpha}$$\sub$u,t/) were obtained from FE results to predict the failure of the pipe. These results were compared with test results, which showed good agreement. Additional finite element analyses were performed to investigate the effect of key parameters, such as wall thinned depth, wall thinned angle and wall thinned length, on maximum moment. Also, the effect of internal pressure on maximum moment was investigated. Change of internal pressure did not show significant effect on the maximum moment.

A Stress Analysis of Wall-Thinned Feedwater Ring in Nuclear Power Plant (원전 증기발생기 감육 급수링 응력해석)

  • Min Ki Cho;Ki Hyun Cho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.1
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    • pp.56-63
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    • 2021
  • The feedwater ring is an assembly in steam generator internal piping, which distributes feedwater into the secondary side of the steam generator. It consists of an assembly of carbon steel piping, pipe fittings and J-nozzles which are inserted into the top of the feedwater ring and welded to the diameter of the ring. The feedwater ring at the attachment region of the J-nozzle may be susceptible to flow accelerated corrosion (FAC) due to flow turbulence which increases local fluid velocities. If a J-nozzle becomes a loose part, it can cause damage to tubing near the tube sheet. In this paper, the structural stress analysis for a wall thinned feedwater ring and integrity evaluations under assumed loading conditions are carried out in compliance with ASME B&PV SecIII, NB-3200.

Wavelet Analysis of Elastic Wave for Wall Thinned High-Pressure Service Pipes (감육을 가지는 고압배관에 대한 탄성파의 Wavelet해석)

  • Kim, Jin-Wook;Ahn, Seok-Hwan;Lee, Si-Yoon;Nam, Ki-Woo;Do, Jae-Yoon
    • Journal of the Korean Institute of Gas
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    • v.9 no.3 s.28
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    • pp.1-8
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    • 2005
  • We studied on the nondestructive evaluation of the elastic wave signals of locally wall thinned straight pipe. Wavelet transform was applied for the time-frequency analysis of waveforms obtained by fracture wave detector due to the dropping steel ball. The time-frequency analysis provides time variation of each frequency component involved in a waveform, which makes it possible to evaluate the shape of local wall thinning at each frequency. In this study, comparison by wavelet transform of the AE signals and monotonic bending tests without internal pressure are conducted on 1.91 inch diameter full-scale carbon steel pipe specimens. As the results of tests, fracture behaviors could be shown by the characteristic of mechanical strength of locally wall thinned pipes and the waveforms could be evaluated for the integrity insurance of the piping system according to the length and depth range of the deffeted shape pipes in the real field.

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Burst Test and Finite Element Analysis for Failure Pressure Evaluation of Nuclear Power Plant Pipes (원전 배관 손상압력 평가를 위한 파열시험 및 유한요소해석)

  • Yoon, Min Soo;Kim, Sung Hwan;Kim, Taesoon
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.144-149
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    • 2015
  • This study aims to quantitatively evaluate failure pressure of wall-thinned elbow under combined load along with internal pressure, by conducting real-scale burst test and finite element analysis together. For quantitative evaluation, failure pressure data was extracted from the real-scale burst test first, and then finite element analysis was carried out to compare with the test result. For the test, the wall-thinning defect of the extrados or intrados inside the center of 90-degree elbow was considered and the loading modes to open or close the specimen maintaining a certain load or displacement were applied. Internal pressure was applied until failure occurred. As a result, when the bending load was applied under the load control condition, the intrados of the defect was more affected by failure pressure than the extrados, and the opening mode was more vulnerable to failure pressure than the closing mode. When the bending load was applied under the displacement control, it was hardly affected by failure pressure though it was slightly different from the defect position. The result of the finite element analysis showed a similar aspect with the test. Moreover, when major factors such as material properties and pipeline thickness were calibrated to accurate values, the analytical results was more similar to the test results.

Effects of the Changes in Flow Pattern on Convective Heat Transfer in the Vicinity of Pipe Elbow (유동형태 변화가 배관 곡관부 대류열전달에 미치는 영향)

  • Song, Seung-Hyun;Yoo, Hoseon
    • Plant Journal
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    • v.15 no.1
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    • pp.25-30
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    • 2019
  • In this study, by varying flow patterns, which is one of the hydraulic factors of FAC, a strategy to reduce pipe wall thinning by mass transfer has been investigated. A similarity between heat transfer and mass transfer was verified via theoretical analysis, and local convective heat transfer coefficients were analyzed using a commercial numerical analysis program. When ribs were installed inside and outside of the internal surface in the straight section of the pipe, the maximum local heat transfer coefficient was shown to decrease substantially by up to 24.9% compared to the basic flow depending on the position and shape of ribs. If a guide vein was inserted in the pipe elbow, the maximum local heat transfer coefficient decreased by up to 26.7% compared to the basic flow depending on the internal surface area of the pipe by the guide vein.

Validation of a Local Failure Criteria Using the Results of Wall-Thinned Pipe Failure Tests (감육배관 손상시험 결과를 이용한 국부손상기준 검증)

  • Kim, Jin-Weon;Lee, Sung-Ho;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1393-1400
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    • 2009
  • The objective of this study is to validate local failure criteria, which were proposed based on the notched-bar specimen tests combining with finite element (FE) simulations, using the results of real-scale pipe failure tests. This study conducted burst test using wall-thinned pipe specimens, which were made of 4 inch Sch.80 ASTM A106 Gr.B carbon steel pipe, under simple internal pressure at ambient temperature and performed associated FE simulations. Failure pressures were estimated by applying the failure criteria to the results of FE simulations and were compared with experimental failure pressures. It showed that the local stress based criterion, given as true ultimate tensile stress of material, accurately estimated the failure pressure of wall-thinned pipe specimens. However, the local strain based criterion, which is fracture strain of material as a function of stress tri-axiality, could not predict the failure pressure. It was confirmed that the local stress based criterion is reliably applicable to estimation of failure pressure of local wall-thinned piping components.