• Title/Summary/Keyword: internal wall-thinning

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Evaluation of Failure Behavior of a Pipe Containing Circumferential Notch-Type Wall Thinning (원주방향 노치형 감육부를 가진 배관의 손상거동 평가)

  • Kim, Jin-Weon;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1295-1302
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    • 2003
  • In order to evaluate a failure behavior of pipe with notch-type wall thinning, the present study performed full-scale pipe tests using the 102mm, Schedule 80 pipe specimen simulated notch- and circular-type thinning defects. The pipe tests were conducted under the conditions of both monotonic and cyclic bending moment at a constant internal pressure of 10 MPa. From the results. of experiment the failure mode, load carrying capacity, deformation ability, and fatigue life of a notch-type wall thinned pipe were investigated, and they were compared with those of a circular-type wall thinned pipe. The failure mode of notched pipe was similar to that of circular-type thinned pipe under the monotonic bending load. Under the cyclic bending load, however, the mode was clearly distinguished with variation in the shape of wall thinning. The load carrying capacity of a pipe containing notch-type wall thinning was about the same or slightly lower than that of a pipe containing circular-type wall thinning when the thinning area was subjected to tensile stress, whereas it was higher than that of a pipe containing circular-type thinning defect when the thinning area was subjected to compressive stress. On the other hand, the deformation ability and fatigue life of a notch-type wall thinned pipe was lower than those of a circular-type wall thinned pipe.

An Evaluation of Failure Behavior of Pipe with Local Wall Thinning by Pipe Experiment (배관실험을 통한 국부감육 배관의 손상거동 평가)

  • Kim, Jin-Won;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.731-738
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    • 2002
  • To understand failure behavior of pipe thinned by flow accelerated corrosion, in this study, the pipe failure tests were performed on 102mm-Sch.80 carbon steel pipe with various local wall thinning shapes, and the failure mode, load carrying capacity, and deformability were investigated. The tests were conducted under loading conditions of 4-points bending and internal pressure. The experimental results showed that the failure mode of thinned pipe depended on magnitude of internal pressure and thinning length as well as loading direction and thinning depth and angle. The variation in load carrying capacity and deformability of thinned pipe with thinning length was determined by stress type appled to the thinning area and circumferential thinning angle. Also, the effect of internal pressure on failure behavior was dependent on failure mode of thinned pipe, and it promoted crack occurrence and mitigated local buckling at thinned area.

Failure Criterion of Straight Pipe with Outer Local Wall Thinning under Internal Pressure (내압을 받는 외부 국부 감육 직관의 파손 기준)

  • Kim, Soo-Young;Nam, Ki-Woo
    • Journal of Power System Engineering
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    • v.18 no.1
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    • pp.76-83
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    • 2014
  • This study was carried out an experimental and finite element analysis on the fracture behavior of straight pipes with local wall thinning under internal pressure. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area has an eroded ratio of d/t=0.80~0.92 and an eroded length of l=25, 50 and 102 mm. Three-dimensional elastic-plastic analyses were also carried out using the finite element method, which is able to accurately simulate failure behaviors. In regards to the relation ship between pressure and eroded ratio, the criterion that can be used safely under operating pressure and design pressure were obtained from this calculation. The results of this calculation were in relatively good agreement with that of the experiment.

Effects of Thinning Length on Failure Mode of Local Wall Thinned Pipe (감육 배관의 손상모드에 미치는 감육부 길이의 영향)

  • Kim, Jin-Weon;Park, Chi-Yong;Lee, Sung-Ho;Kang, Tai-Kyung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.357-362
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    • 2001
  • The pipe fracture tests were performed on 102mm-Sch.80 carbon steel pipe with various local wall thinning shapes, in order to understand failure behavior of thinned pipe. Pipe specimens were subjected to monotonic bending moment, using 4-points loading system, under internally pressurized condition. From the results of experiment, the failure mode, load carrying capacity, and deformability of local wall thinning pipe were investigated. Failure mode of thinned pipe depended on magnitude of internal pressure and thinning length as well as loading direction and thinning depth and angle. The variation in load carrying capacity and deformability of thinned pipe with length of thinned area was determined by stress type appled to thinning region and circumferential thinning angle. Also, the effect of internal pressure on failure behavior was dependent on failure mode of thinned pipe, and it promoted crack occurrence and mitigated local buckling at thinned area.

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Fracture Behavior of Welded Pipes with Local Wall Thinning (감육을 가지는 배관 용접부의 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Jeong, Jeong-Hwan;Kim, Yong-Un
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.90-95
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    • 2003
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale welded and unwelded carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strengths of welded and unwelded piping system with local wall thinning were evaluated.

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Geometric Characteristic of Wall-thinning Defect Causing Circumferential Crack in Pipe Elbows (원주방향 균열이 발생되는 곡관 감육부의 형상적 특성)

  • Kim, Jin Weon;Lee, Sung Ho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.1
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    • pp.27-34
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    • 2011
  • The objective of this study is to classify the geometry of wall-thinning defect that causes a circumferential crack in the pipe elbows subjected to internal pressure. For this objective, first of all a criterion to determine the occurrence of circumferential cracking at wall-thinned area was developed based on finite element simulation for burst tests of pipe elbow specimens that showed axial and circumferential cracking at wall-thinned area. In addition, parametric finite element analysis including various wall-thinning geometries, locations, and pipe geometries was conducted and the wall-thinning geometries that initiate circumferential crack were determined by applying the criterion to the results of parametric analysis. It showed that the circumferential crack occurs at wall-thinning defect, which has a deep, wide, and short geometry. Also, it is indicated that the pipe elbows with larger radius to thickness ratio are more susceptible to circumferential cracking at wall-thinned area.

Limit Loads for Piping Branch Junctions with Local Wall-thinning under Internal Pressure and In-plane Bending (감육이 존재하고 내압과 굽힘하중의 복합하중을 받는 T 분기관의 한계하중)

  • Han, Jae-Jun;Lee, Kuk-Hee;Kim, Yun-Jae;Lee, Sung-Ho;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.299-304
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    • 2008
  • This paper presents plastic limit loads of piping branch junctions with local wall thinning under combined pressure and in-plane bending, based on systematic three-dimensional finite element limit analyses using elastic-perfectly plastic materials. An ideal branch junction without weld or reinforcement around the intersection is considered with two locations of wall thinning; one in the run pipe, and the other in the branch pipe. Based on FE results, effects of thinning geometries on plastic limit moments are quantified and simple approximations of plastic limit loads are proposed.

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Deformation Measurement of Well Thinning Elbow by Using Shearography (전단간섭법을 이용한 감육 곡관부의 변형 계측)

  • Jung, Hyun-Chul;Kim, Koung-Suk;Chang, Ho-Sub;Jung, Sung-Wook;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.321-328
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    • 2006
  • In this study, the deformation oi wall thinning elbow is measured and the position of the internal thinning defect is found out by shearography. Shearography is an optical method which has applied to nondestructive testing (NDT) and the strain/stress and deformation analysis. This technique has the merit of the directly measuring the first derivative of displacement with sensitivity which can be adjusted by handling the tilt mirror in the interferometer. In this paper, we tested carbon steel pipe locally wall thinned and loaded internal pressure and the shearography was applied to measure the out-of-plane deformation of wall thinning elbow and to investigate the internal thinning defect of it. From the results, it was confirmed that this technique is proper to the practical application on the pipe line system with internal defect.

Limit Load Solutions for Piping Branch Junctions with local wall-thinning under Internal Pressure (감육이 존재하고 내압을 받는 T 분기관의 한계하중 평가식)

  • Ryu, Kang-Mook;Kim, Yun-Jae;Lee, Kuk-Hee;Park, Chi-Yong;Lee, Sung-Ho;Kim, Tae-Ryong
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1813-1817
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    • 2007
  • The present work presents plastic limit load solutions for piping branch junctions with local wall-thinning, based on detailed three-dimensional (3-D) and small strain FE limit analyses using elastic-perfectly plastic materials. Three types of loading are considered; internal pressure, in-plane bending on the branch pipe and in-plane bending on the run pipe. The wall-tinning located on variable area of the piping branch junction is considered. A wide range of piping branch junction and wall-thinning geometries are considered. Comparison of the proposed solutions with FE results shows good agreement

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Fracture Behavior Evalustion of Pipes with Local Wall Thinning (감육배관의 파괴거동 평가)

  • Ahn, S.H.;Nam, K.W.;Kim, S.J.;Kim, H.S.;Kim, J.H.;Do, J.Y.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.61-66
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    • 2001
  • Fracture behaviors of pipes with local wall thinning is very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe drosion-corrosion damage. However, effect of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. From the tests, fracture behaviors and fracture strength of locally thinned pipe were manifested systematically. The observed failure modes were divided into four types; ovalization, ovalization+cracking, local buckling and local buckling+cracking. Also, maximum load was successfully evaluated.

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