• Title/Summary/Keyword: instrumented impact test

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The Influence of Shield Gas Ratio on the Toughness of Al5083-O GMA Welding Zone (Al5083-O GMA 용접시 불활성가스 혼합비가 용접부의 인성에 미치는 영향에 관한 연구)

  • 이동길;조상곤;김건호
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.6
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    • pp.653-660
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    • 2002
  • In this study, the toughness was evaluated by using the instrumented Charpy impact testing procedures for A15083-O aluminum alloy used in the LNG carrying and storing tank. The specimens were GMAW welded with four different mixing shield gas ratios (Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%), and tested at four different temperatures(+25, -30, -85, and $-196^{\circ}C$) in order to investigate the influence of the mixing shield gas ratio and the low temperature. The specimens were divided into base metal, weld metal, fusion line, and HAZ specimen according to the worked notch position. From experiment, the maximum load increased a little up to -$85^{\circ}C$ , and the maximum load and maximum displacement were shown the highest and the lowest at -$196^{\circ}C$ than the other test temperatures. The absorption energy of weld metal notched specimens was not nearly depends on test temperature and mixing shield gas ratio because the casting structure was formed in weld metal zone. In the other hand, the other specimens were shown that the lower temperature, the higher absorption energy slightly up to $-85^{\circ}C$ but the energy was decreased so mush at $-196^{\circ}C$.

The Effect of Specimen Size in Charpy Impact Testing (샬피 충격시험에 있어서 시험편 크기의 영향)

  • Kim, Hoon;Kim, Joo-Hark;Chi, Se-Hwan;Hong, Jun-Hwa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.93-103
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    • 1997
  • Charpy V-notch impact tests were performed on the full-, half-and third-size specimens from two ferritic SA 508 Cl. 3 steels for nuclear pressure vessel. New normalization factors were proposed to predict the upper shelf energy(USE) and the ductile-brittle transition temperature(DBTT) of full-size specimens from the measured data on sub-size specimens. The factors for the USE and the DBTT are $(Bb^2/Kt); and; (Bb/R)^1/2/, $ respectively, where B the width, b the ligament size, $K_{t}$ the elastic stress concentration factor, and R the notch root radius. These correlations successfully estimated the USE and DBTT of the full-size specimens based on sub-size specimen data. In addition, the size effects were studied to develop the correlations among absorbed energy, lateral expansion(LE) and displacement. It was also found that the LE was able to be estimated from the displacement obtained by the instrumented impact test, and that the displacement would be used as a criterion for the toughness of the steels corresponding to change in their yield strength.h.

Evaluation of Mechanical Properties and Low-Velocity Impact Characteristics of Balsa-Wood and Urethane-Foam Applied to Impact Limiter of Nuclear Spent Fuel Shipping Cask (사용후핵연료 수송용기 충격완충체에 적용되는 발사목과 우레탄 폼의 기계적 특성 및 저속충격특성 평가 연구)

  • Goo, Jun-Sung;Shin, Kwang-Bok;Choi, Woo-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1345-1352
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    • 2012
  • This paper aims to evaluate the low-velocity impact responses and mechanical properties of balsa-wood and urethane-foam core materials and their sandwich panels, which are applied as the impact limiter of a nuclear spent fuel shipping cask. For the urethane-foam core, which is isotropic, tensile, compressive, and shear mechanical tests were conducted. For the balsa-wood core, which is orthotropic and shows different material properties in different orthogonal directions, nine mechanical properties were determined. The impact test specimens for the core material and their sandwich panel were subjected to low-velocity impact loads using an instrumented testing machine at impact energy levels of 1, 3, and 5 J. The experimental results showed that both the urethane-foam and the balsa-wood core except in the growth direction (z-direction) had a similar impact response for the energy absorbing capacity, contact force, and indentation. Furthermore, it was found that the urethane-foam core was suitable as an impact limiter material owing to its resistance to fire and low cost, and the balsa-wood core could also be strongly considered as an impact limiter material for a lightweight nuclear spent fuel shipping cask.

Injury Study for Q6 and Q10 Child Dummies (Q6, Q10 어린이 인체모형의 상해치 연구)

  • Sun, Hongyul;Lee, Seul;Seok, Juyup;Yoo, Wonjae;Yoon, Ilsung
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.1
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    • pp.31-37
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    • 2016
  • The Child Occupant Safety Assessment was first introduced and carried out by Euro NCAP in 2003, with the goal of ensuring manufacturers to develop safe vehicles for passengers of all ages; the objective was to evaluate the safety and protection offered by different Child Restraint Systems (CRS) in the event of a crash. In 2013, the formerly used P child dummy series was replaced by newer and more biofidelic Q1.5 and Q3 child dummies, representing 1.5 and 3 year old children respectively. The frontal and side impact dynamic performances of the Q1.5 and Q3 were tested within all classes of vehicles assessed by Euro NCAP at the time. As an extension to that initiative, Q6 and Q10 child dummies were later developed representing children of 6 and 10 years old. Since the protection of larger children during vehicle crashes relies greatly on the interaction of vehicle restraint systems such as seat belt and the CRS, instrumented Q6 and Q10 dummies will be used to assess the protection offered in the event of front and side impact crashes. In this paper, we focused on injury criteria of Q6 and Q10 child dummies at 64 kph 40% offset frontal crash test. The whole procedure was designed with DFSS analysis. The full vehicle sled test results of both dummies were conducted with different restraint systems settled through previous sled test. It showed that several injury criteria and image data were collected as the result of the full vehicle sled test. Based on the results of these investigations, this paper describes which factor is most important and combination shows the best performance when evaluating rear seat occupant protection for Q6 and Q10 child dummies.

Wheel tread defect detection for high-speed trains using FBG-based online monitoring techniques

  • Liu, Xiao-Zhou;Ni, Yi-Qing
    • Smart Structures and Systems
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    • v.21 no.5
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    • pp.687-694
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    • 2018
  • The problem of wheel tread defects has become a major challenge for the health management of high-speed rail as a wheel defect with small radius deviation may suffice to give rise to severe damage on both the train bogie components and the track structure when a train runs at high speeds. It is thus highly desirable to detect the defects soon after their occurrences and then conduct wheel turning for the defective wheelsets. Online wheel condition monitoring using wheel impact load detector (WILD) can be an effective solution, since it can assess the wheel condition and detect potential defects during train passage. This study aims to develop an FBG-based track-side wheel condition monitoring method for the detection of wheel tread defects. The track-side sensing system uses two FBG strain gauge arrays mounted on the rail foot, measuring the dynamic strains of the paired rails excited by passing wheelsets. Each FBG array has a length of about 3 m, slightly longer than the wheel circumference to ensure a full coverage for the detection of any potential defect on the tread. A defect detection algorithm is developed for using the online-monitored rail responses to identify the potential wheel tread defects. This algorithm consists of three steps: 1) strain data pre-processing by using a data smoothing technique to remove the trends; 2) diagnosis of novel responses by outlier analysis for the normalized data; and 3) local defect identification by a refined analysis on the novel responses extracted in Step 2. To verify the proposed method, a field test was conducted using a test train incorporating defective wheels. The train ran at different speeds on an instrumented track with the purpose of wheel condition monitoring. By using the proposed method to process the monitoring data, all the defects were identified and the results agreed well with those from the static inspection of the wheelsets in the depot. A comparison is also drawn for the detection accuracy under different running speeds of the test train, and the results show that the proposed method can achieve a satisfactory accuracy in wheel defect detection when the train runs at a speed higher than 30 kph. Some minor defects with a depth of 0.05 mm~0.06 mm are also successfully detected.