• Title/Summary/Keyword: inspection line

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Optimal Inspection Plan for a Flexible Assembly Line

  • Yoo, Seuck-Cheun
    • Journal of the Korean Operations Research and Management Science Society
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    • v.18 no.1
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    • pp.97-117
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    • 1993
  • This paper considers inspection station location problem for a flexible assembly line that consists of multiple stages. By considering the trade-off between locating an station at an "early" stage and at a "late" stage, we have developed some dominance relations on a graph. Based on the dominance relations, we then present an algorithm that finds an optimal inspection plan and a heuristic approach that finds a near-optimal inspection plan. The effectiveness of these two algorithms is demonstrated by two numerical examples. numerical examples.

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Multi-sensor Visual inspection for Seamless Steel Pipe´s Straightness

  • Tomoo, Aoyama;Zhang, Y.G.
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.88.3-88
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    • 2001
  • In this paper, an on-line multi-sensor visual inspection technique for seamless steel pipe´s straightness is developed. The basic principle of the visual measuring method is detailed. The modeling of visual sensor, measurement system and data processing are presented. In order to test the accuracy of the multi-sensor visual inspection, an experiment inspecting the straightness of a 1500mm long seamless steel pipe is made. The experiment results show that the visual inspection technique can achieve on-line measurement and offers high precision and stability.

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Development of Pipe Fault Inspection System using Computer Vision (컴퓨터 비젼을 이용한 파이프 불량 검사시스템 개발)

  • 박찬호;양순용;안경관;오현옥;이병룡
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.10
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    • pp.822-831
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    • 2003
  • A computer-vision based pipe-inspection algorithm is developed. The algorithm uses the modified Hough transformation and a line-scanning approach to identify the edge line and the radius of the pipe image, from which the eccentricity and dimension of the pipe-end is calculated. Line and circle detection was performed using Laplace operator with input image, which are acquired from the front and side cameras. In order to minimize the memory usage and the processing time, a clustering method with the modified Hough transformation is introduced for line detection. The dimension of inner and outer radius of pipe is calculated by the proposed line-scanning method. The method scans several lines along the X and Y axes, calculating the eccentricity of inner and outer circle, by which pipes with wrong end-shape can be classified and removed.

An Inspection Method for Injection Molded Automotive Parts using Line-Scan (라인스캔을 이용한 자동차 사출성형 부품의 검사 기술)

  • Yun, Jae-Sik;Kim, Jin-Wook;Huh, Man-Tak;Kim, Seok-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2011.05a
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    • pp.805-807
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    • 2011
  • In this paper, we propose a method to inspect defects of injection molded automotive parts. In order to inspect them, we developed and used a line detection algorithm and a defect analysis algorithm. The line detection algorithm defines center point of a laser line and the inspection algorithm determines the defects of automotive parts using pattern data of inspected objects and the data results from the line detection algorithm. We evaluated the accuracy and the processing time of inspection and they showed good performance.

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A Study on Development of PC Based In-Line Inspection System with Structure Light Laser (구조화 레이저를 이용한 PC 기반 인-라인 검사 시스템 개발에 관한 연구)

  • Shin Chan-Bai;Kim Jin-Dae;Lim Hak-Kyu;Lee Jeh-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.82-90
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    • 2005
  • Recently, the in-line vision inspection has become the subject of growing research area in the visual control systems and robotic intelligent fields that are required exact three-dimensional pose. The objective of this article is to study the pc based in line visual inspection with the hand-eye structure. This paper suggests three dimensional structured light measuring principle and design method of laser sensor header. The hand-eye laser sensor have been studied for a long time. However, it is very difficult to perform kinematical analysis between laser sensor and robot because the complicated mathematical process are needed for the real environments. In this problem, this paper will propose auto-calibration concept. The detail process of this methodology will be described. A new thinning algorithm and constrained hough transform method is also explained in this paper. Consequently, the developed in-line inspection module demonstrate the successful operation with hole, gap, width or V edge.

Design and Implementation of 30" Geometry PIG

  • Kim, Dong-Kyu;Cho, Sung-Ho;Park, Seoung-Soo;Yoo, Hui-Ryong;Park, Yong-Woo
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.629-636
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    • 2003
  • This paper introduces the developed geometry PIG (Pipeline Inspection Gauge), one of several ILI (In-Line Inspection) tools, which provide a full picture of the pipeline from only single pass, and has compact size of the electronic device with not only low power consumption but also rapid response of sensors such as calipers, IMU and odometer. This tool is equipped with the several sensor systems. Caliper sensors measure the pipeline internal diameter, ovality and dent size and shape with high accuracy. The IMU (Inertial Measurement Unit) measures the precise trajectory of the PIG during its traverse of the pipeline. The IMU also provide three-dimensional coordination in space from measurement of inertial acceleration and angular rate. Three odometers mounted on the PIG body provide the distance moved along the line and instantaneous velocity during the PIG run. The datum measured by the sensor systems are stored in on-board solid state memory and magnetic tape devices. There is an electromagnetic transmitter at the back end of the tool, the transmitter enables the inspection operators to keep tracking the tool while it travels through the pipeline. An experiment was fulfilled in pull-rig facility and was adopted from Incheon LT (LNG Terminal) to Namdong GS (Governor Station) line, 13 km length.

A Study about Pipe Shape Inspection System for Computer Vision (컴퓨터 비젼을 이용한 파이프 형상 검사시스템에 관한 연구)

  • 김형석;이병룡;양순용;안경관;오현옥
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.946-950
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    • 2003
  • In this paper, a computer-vision based pipe shape inspection algorithm is developed. The algorithm uses the modified Hough transformation and a line-scanning approach to identify the edge line and radius of the pipe image, from which the eccentricity and dimension of the pipe-end is calculated. Line and circle detection was performed using Laplace operator with input image, which are acquired from the front and side cameras. In order to minimize the memory usage and the processing time, a clustering method with the modified Hough transformation for line detection. The dimension of inner and outer radius of pipe is calculated by proposed line-scanning method. The method scans several lines along the X and Y axes, calculating the eccentricity of inner and outer circle. by which pipes with wrong end-shape can be classified removed.

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A Study about Pipe inspection System for Computer Vision (컴퓨터 비젼을 이용한 파이프 검사시스템에 대한 연구)

  • 박찬호;이병룡;양순용;안경관;오현옥
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.521-525
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    • 2002
  • In this paper, a computer-vision based pipe-inspection algorithm is developed. The algorithm uses the modified Hough transformation and a line-scanning approach to identify the edge line and radius of the pipe image, from which the eccentricity and dimension of the pipe-end is calculated. Line and circle detection was performed using Laplace operator with input image, which are acquired from the front and side cameras. In order to minimize the memory usage and the processing time, a clustering method with the modified Hough transformation for line detection. The dimension of inner and outer radius of pipe is calculated by proposed line-scanning method. The method scans several lines along the X and Y axes, calculating the eccentricity of inner and outer circle, by which pipes with wrong end-shape can be classified removed.

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A Path Planning Method for Automatic Optical Inspection Machines with Line Scan Camera (라인스캔 카메라 형 광학검사기틀 위한 경로계획 방법)

  • Chae, Ho-Byeong;Kim, Hwan-Yong;Park, Tae-Hyoung
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.333-334
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    • 2007
  • We propose a path planning method to decrease a inspection lead time of line scan camera in SMT(surface mount technology) in-line system. The inspection window area of printed circuit board should be minimized to consider the FOV(field of view) of line scan camera so that line scan inspector is going to find a optimal solution of path planning. We propose one of the hierarchical clustrering algorithm for a given board. Comparative simulation results are presented to verify the usefulness of proposed method.

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Development of Automated Surface Inspection System using the Computer V (컴퓨터 비젼을 이용한 표면결함검사장치 개발)

  • Lee, Jong-Hak;Jung, Jin-Yang
    • Proceedings of the KIEE Conference
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    • 1999.07b
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    • pp.668-670
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    • 1999
  • We have developed a automatic surface inspection system for cold Rolled strips in steel making process for several years. We have experienced the various kinds of surface inspection systems, including linear CCD camera type and the laser type inspection system which was installed in cold rolled strips production lines. But, we did not satisfied with these inspection systems owing to insufficient detection and classification rate, real time processing performance and limited line speed of real production lines. In order to increase detection and computing power, we have used the Dark Field illumination with Infra_Red LED, Bright Field illumination with Xenon Lamp, Parallel Computing Processor with Area typed CCD camera and full software based image processing technique for the ease up_grading and maintenance. In this paper, we introduced the automatic inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms. As a result of experiment, under the situation of the high speed processed line(max 1000 meter per minute) defect detection is above 90% for all occurred defects in real line, defect name classification rate is about 80% for most frequently occurred 8 defect, and defect grade classification rate is 84% for name classified defect.

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