• Title/Summary/Keyword: inspection interval

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Establishment of Preventive Maintenance Planning for Generation Facility Considering Cost (비용을 고려한 발전설비의 예방유지보수 계획 수립)

  • Kim, Hung-Jun;Shin, Jun-Seok;Kim, Jin-O;Kim, Hyung-Chul
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2007.05a
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    • pp.328-333
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    • 2007
  • Traditional maintenance planning is based on a constant maintenance interval for equipment life. In order to consider economic aspect for tm based preventive maintenance, preventive maintenance is desirable to be scheduled by RCM(Reliability-Centered Maintenance) evaluation. The main objective of RCM is to reduce the maintenance cost, by focusing on the most important functions of the system and avoiding or removing maintenance actions that are not strictly necessary. So, Markov state model is utilized considering stochastic state in RCM In this paper, a Markov state model much can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by the stepwise Markov model in detail. Also, because the system is not continuously monitored, the inspection is considered. In case study, simulation results about RCM will be shown using the real historical data of combustion turbine generating unit in Korean power systems.

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Fracture Mechanical Study on the Charpy V-notch and Fatigue Crack Propagation 8ehavior of Rail Steels (레일강의 샬피거동 및 피로균열 성장거동에 관한 파괴역학적 고찰)

  • Kim, Sung Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.6
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    • pp.1319-1327
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    • 1994
  • Since fatigue cracks in rail can be the source of fractures and subsequent derailments, quantitative evaluation of the fatigue behavior and fracture properities due to the analysis results of laboratory test are drawn on the basis for predicting fatigue life and making a decision of safe inspection interval. Charpy V-notch and fracture toughness behavior were evaluated from the results of Charpy impact test. Fatigue test was performed by using CT type specimen under constant amplitude loading, and finally the effects of the following parameters; crack orientation, temperature, and stress ratio, on the fatigue crack growth behavior were studied.

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The intergrity assessment of buried pipeline (매설배관의 건전성 평가)

  • Lee, Ouk-Sub;Yin, Hai-Long
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.333-338
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    • 2001
  • The object of this work is to develop an assessment system for pipeline integrity. The system consists of four module applications for internal algorithm; the effect of corrosion in pipeline, crack, stress corrosion crack (SCC) and fatigue modules and the effect of cavity. Presently, the module of the external corrosion has been developed and the internal algorithm for the effect of corrosion in pipeline and the database of the system are described in this paper. The database of the system is separated to mainly four parts; geometry of pipeline, material properties, boundary conditions and general properties. Each components of the system are designed by user-friendly concept. This system may give a guideline for maintenance and modifications for the pipeline at the industrial sight. Furthermore, a procedure to evaluate an inspection interval is also provided.

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A Case Study on the Analysis of Man/Multi-Machine System Using Simulation (시뮬레이션을 이용한 작업자/복수기계 가동분석에 대한 사례연구)

  • Moon, Dug-Hee;Song, Cheng;Choi Mi-Jin;Jung, Jong-Yun
    • Journal of the Korea Society for Simulation
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    • v.12 no.1
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    • pp.21-34
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    • 2003
  • This paper deals with a case study of workload analysis of an operator in an automatic line for machining the race of ball bearing. Eleven machines and three hoppers are installed in the line which is operated by an operator. The elements of operation are separated into machine controlled elements, operator controlled elements and machine/operator controlled elements. In order to analyze the system, time and motion studies are used for gathering input data for the simulation model. The first objective of this study is to evaluate whether the workload of operator is reasonable or not. The second objective is to increase throughput by reducing tact time and the last one is to increase frequencies of inspection by reducing interval. Thus we suggest some ideas for improvement, and as a result, the throughput is improved about 9%. In spite of the increasing of throughput, the allowance of operator is also increased about 4%.

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Scheduling of Preventive Maintenance for Generating Unit Considering Condition of System (시스템의 상태를 고려한 발전설비의 예방 유지보수 계획 수립)

  • Shin, Jun-Seok;Byeon, Yoong-Tae;Kim, Jin-O;Kim, Hyung-Chul
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.8
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    • pp.1305-1310
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    • 2008
  • Traditional maintenance planning is based on a constant maintenance interval for equipment life. In order to consider economic aspect for time based preventive maintenance, preventive maintenance is desirable to be scheduled by RCM(Reliability-Centered Maintenance) evaluation. The main objective of RCM is to reduce the maintenance cost, by focusing on the most important functions of the system and avoiding or removing maintenance actions that are not strictly necessary. So, Markov state model is utilized considering stochastic state in RCM. In this paper, a Markov state model which can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by the stepwise Markov model in detail. Also, because the system is not continuously monitored, the inspection is considered. In case study, simulation results about RCM will be shown using the real historical data of combustion turbine generating unit in Korean power systems.

Foreign Detection Based on Wavelet Transform Algorithm with Image Analysis Mechanism in the Inner Wall of the Tube

  • Zhu, Jinlong;Yu, Fanhua;Sun, Mingyu;Zhao, Dong;Geng, Qingtian
    • Journal of Information Processing Systems
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    • v.15 no.1
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    • pp.34-46
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    • 2019
  • A method for detecting foreign substances in mould based on scatter grams was presented to protect moulds automatically during moulding production. This paper proposes a wavelet transform foreign detection method based on Monte Carlo analysis mechanism to identify foreign objects in the tube. We use the Monte Carlo method to evaluate the image, and obtain the width of the confidence interval by the deviation statistical gray histogram to divide the image type. In order to stabilize the performance of the algorithm, the high-frequency image and the low-frequency image are respectively drawn. By analyzing the position distribution of the pixel gray in the two images, the suspected foreign object region is obtained. The experiments demonstrate the effectiveness of our approach by evaluating the labeled data.

Fatigue life prediction based on Bayesian approach to incorporate field data into probability model

  • An, Dawn;Choi, Joo-Ho;Kim, Nam H.;Pattabhiraman, Sriram
    • Structural Engineering and Mechanics
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    • v.37 no.4
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    • pp.427-442
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    • 2011
  • In fatigue life design of mechanical components, uncertainties arising from materials and manufacturing processes should be taken into account for ensuring reliability. A common practice is to apply a safety factor in conjunction with a physics model for evaluating the lifecycle, which most likely relies on the designer's experience. Due to conservative design, predictions are often in disagreement with field observations, which makes it difficult to schedule maintenance. In this paper, the Bayesian technique, which incorporates the field failure data into prior knowledge, is used to obtain a more dependable prediction of fatigue life. The effects of prior knowledge, noise in data, and bias in measurements on the distribution of fatigue life are discussed in detail. By assuming a distribution type of fatigue life, its parameters are identified first, followed by estimating the distribution of fatigue life, which represents the degree of belief of the fatigue life conditional to the observed data. As more data are provided, the values will be updated to reduce the credible interval. The results can be used in various needs such as a risk analysis, reliability based design optimization, maintenance scheduling, or validation of reliability analysis codes. In order to obtain the posterior distribution, the Markov Chain Monte Carlo technique is employed, which is a modern statistical computational method which effectively draws the samples of the given distribution. Field data of turbine components are exploited to illustrate our approach, which counts as a regular inspection of the number of failed blades in a turbine disk.

Reliability Evaluation of Compressive Strength of Reinforced Concrete Members (철근 콘크리트 구조 부재의 압축강도 추정 신뢰도 평가)

  • Hong, Seong-Uk;Park, Chan-Woo;Lee, Yong-Taeg;Kim, Seung-Hun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.6
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    • pp.132-140
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    • 2019
  • In this study, a specimen composed of columns, walls, beams, and slabs was fabricated to investigate the estimated reliability using nondestructive test method for the location of structural members of reinforced concrete single layer structures. And for accurate analysis in the comparison process with the existing estimation formula, we try to analyze the reliability through statistical approach by using error rate comparison and Confidence interval estimation. As a result, The average error rate of the core test was 18.8% compared with the result of estimating the compressive strength using the ultrasonic pulse velocity method. The average error rate of the core test results compared with the result of estimating the compressive strength using the rebound hardness method was 20.1%, confirming the field applicability. it is judged that the reliability of the compressive strength estimation can be derived from the wall member to make a quick and efficient structure safety diagnosis using the ultrasonic pulse velocity method. In addition, it is judged that the reliability of the compressive strength estimation can be derived from the beam member to make a quick and efficient structure safety diagnosis using the rebound hardness method.

Punching Shear Performance Evaluation of Foundation by Enforcement-length of Shear Head Reinforcement (전단 보강재의 보강길이에 따른 기초판의 뚫림전단 성능평가)

  • Lee, Yong-Jae;Yi, Waon-Ho;Yang, Won-Jik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.2
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    • pp.60-68
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    • 2017
  • This study was made to examine the motion characteristics according to the reinforcement of the reinforcement length and stiffener reinforcement for shear reinforcement to the foundation structure reinforced with shear reinforcement steel plate. Experimental study was made after specimen was installed on the ground as the same as in the practical site. Reinforcement lengths of the steel for shear reinforcement are divided into 1,000 mm, 1,200 mm and 1,400 mm in the specimen and as for reinforcement method of the stiffener, 4 stiffeners with interval of 100mm reinforced with the same materials as the shear reinforcement were manufactured for the experiment. Considering result of the experiment, it is expressed that no effect of the stiffener reinforcement was found and regarding the reinforcement length of shear reinforcement material the crossed point of the two converted lines of the value that the shear force is expressed in the bearing power in the expanded dangerous section and the value that the shear capacity receivable by the reinforcement materials in the dangerous section is proposed as effective reinforcement length.

Temporospatial clustering analysis of foot-and-mouth disease transmission in South Korea, 2010~2011 (시공간 클러스터링 분석을 이용한 2010~2011 국내 발생 구제역 전파양상)

  • Bae, Sun-Hak;Shin, Yeun-Kyung;Kim, Byunghan;Pak, Son-Il
    • Korean Journal of Veterinary Research
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    • v.53 no.1
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    • pp.49-54
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    • 2013
  • To investigate the transmission pattern of geographical area and temporal trends of the 2010~2011 foot-and-mouth disease (FMD) outbreaks in Korea, and to explore temporal intervals at which spatial clustering of FMD cases space-time analysis based on georeferenced database of 3,575 burial sites, from 30 November 2010 to 23 February 2011, was performed. The cases represent approximately 98.1% of all infected farms (n = 3,644) during the same period. Descriptive maps of spatial patterns of the outbreaks were generated by ArcGIS. Spatial Scan Statistics, using SaTScan software, was applied to investigate geographical clusters of FMD cases across the country. Overall, spatial heterogeneity was identified, and the transmission pattern was different by province. Cattle have more clusters in number but smaller in size, as compared to the swine population. In addition, spatiotemporal analysis and the comparison of clustering patterns between the first 7 days and days 8 to 14 of the outbreak revealed that the strongest spatial clustering was identified at the 7-day interval, although clustering over longer intervals (8~14 days) was also observed. We further discussed the importance of time period elapsed between FMD-suspected notice and the date of confirmation, and emphasized the necessity of region-specific and species-specific control measures.