• 소성∙가공
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• 제16권7호
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• pp.549-554
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• 2007

The objective of this paper is to investigate into the fabrication technology of cores for the injection mould with three-dimensional conformal cooling channels to reduce the cooling time. The location of the conformal cooling channels has been determined through the injection molding analysis. The mould has been manufactured from a hybrid rapid tooling technology, which is combined a direct metal rapid tooling with a machining process. Several injection molding experiments have been performed to examine the productivity and the validity of the designed mould. From the results of the experiments, it has been shown that the proposed mould can mold a final product within a cooling time of 3 seconds and a cycle time of 21 seconds, respectively.

• 소성∙가공
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• 제21권2호
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• pp.107-112
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• 2012

Gas-assisted injection molding(GAIM) produces parts with hollow internal sections. The technique offers benefits to powder injection molding(PIM), with lower material usage and reduced time for de-binding processes. In this study, the effects of processing parameters on gas penetration length of gas-assisted powder injection molding(GAPIM) were investigated for SUS316L stainless steel powder feedstock. Experiments were planned based on the Taguchi method, involving processing variables such as melt temperature, shot size, gas pressure, and gas delay time. The most significant parameters affecting gas penetration length were gas delay time and shot size, while the effects of melt temperature and gas pressure was relatively insignificant.

• 한국자동차공학회논문집
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• 제5권3호
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• pp.128-136
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• 1997

Spray characteristics of a fuel injector have an important effect upon engine power and emission. Thus this study was investigated the spray characteristics of the intermittent injection using a gasoline fuel injector. Image processing system and PDA system were utilized for visualization of a spray behavior and measurements of a droplet size and velocity, respectively. Fuel injection duration was fixed with 3ms and injection pressure was varied such as 250kPa, 300kPa, 350kPa. for a high fuel injection pressure, spray tip arrival time was fluctuated at a vigorously disintegrated cross section. Axial velocity was linear correlated with fuel droplet size in the time interval of an injected main spray at spray downstream.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.90-95
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• 2007

In order to investigate the optimum condition of the autofrettage process for the diesel engine injection pipe, different values of autofrettage pressure, pressure rising time, pressure holding time, and repetition of autofrettage process were applied. Autofrettage was preformed by applying the hydrostatic internal pressures of 603 MPa, 535 MPa, 500 MPa on the fuel injection pipe, corresponding to theoretically 50%, 30%, and 20% overstrain levels, respectively. The autofrettage residual stresses in the injection pipe were experimentally determined by using X-ray diffractometer. As the overstrain level increased, the magnitude of compressive residual stress at the bore increased. It was found that the rising time to reach the autofrettage pressure, holding time at the autofrettage pressure, and repeating application of the autofrettage pressure on the pipe had no significant influence on the residual stress distributions.

• 문화기술의 융합
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• 제9권5호
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• pp.557-562
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• 2023

본 연구는 순환자원을 대량 활용한 지반안정재를 터널공사 시 보조공법으로 이용하는 강관다단공법의 주입재로 활용을 검토하기 위해 다양한 주입재 배합비에 따른 겔타임, 호모겔 강도를 비교하였다. 강관다단공법은 터널의 보조공법으로써 시공 후 초기강도의 발현이 중요한 요인으로, 초기에 강도발현이 우수할수록 강관다단공법에 적합한 주입재로 활용이 가능하다. 실내시험 결과, 순환자원을 활용하는 주입재의 호모겔타임은 시멘트를 주입재로 활용하는 배합비에 비해 많은 시간이 필요한 것으로 나타났으며, 2.0MPa를 만족하는 초기강도 양생시간은 24시간 이상이 필요한 것으로 확인되었다. 따라서 순환자원 활용 주입재는 동일 배합비의 시멘트에 비해 긴 초기경화 시간이 필요한 것으로 나타났다.

• Design & Manufacturing
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• 제6권1호
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• pp.1-4
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• 2012

Plastic products are producted more than 70% of total processes in the injection molding. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The time and system of cooling affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. In this study, it was made a comparative study about cooling of linear channels and baffles and observed the variation of mold temperature on the coolant's temperature. As the result, the linear channel's cooling rate had faster than baffles and as coolant's temperature was increased, difference of cooling time was increased. Result of this study will be used widely to design for cooling system of injection mold.

• 한국자동차공학회논문집
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• 제6권1호
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• pp.43-51
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• 1998

Most of fuel-injection system operated with mechanical methods are difficult to control the injection quantity and injection timing as well as injection rate exactly. Moreover high pressure injection scheme is never be realized with conventional one. On the other hand, serious air pollution can be lessened with injection system equipped with those functions. Therefore, electronically controlled Unit Injuctor(UI) appeared to satify above mentioned desires. However, it is still difficult that the most important part, especially solenoid valve, is analyzed precisely, because of the existence of complex combination of electromagnetics, electrics and dynamic problems. In this study, experimental and theoretical analysis are accomplished for understanding of solenoid valve characteristics and further its design. As the result, the follows are obtained 1) As the increase of wire diameter, the response time became shorter and optimal inductance existed in relative with the response time and wire diameter. 2) According to increasing input voltage, the traction force increased, otherwise the response time was shortened. 3) As the increase of armature stroke, the traction force decreased and the response time became longer.

• Advances in materials Research
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• 제3권2호
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• pp.91-103
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• 2014

A study that demonstrates how to investigate the molded part quality and the consistency of injection process based on the rheological concept is proposed. It is important for plastic material whose melt viscosity is variable with respect to the processing condition. The formulations to couple the melt viscosity with injection pressure and fill time are derived first. Taking calculations of the measured pressure and the time by using these formulations, the melt viscosity in injection process can be determined on machine. As the relation between the injection speed and the melt viscosity is constructed, the influences of the setting parameter of injection machine on the molded part quality can be investigated through evaluating the state of the melt viscosity. In addition, a pressure sensor bushing (PSB) designed with a quick installation feature is also provided and validated. The results show that a higher injection speed improves the tensile strength of the molded part but also the consistency of the molded part quality. This work provides an alternative to evaluate the molding quality scientifically.

• Advanced Composite Materials
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• 제16권3호
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• pp.207-221
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• 2007

The filling process of resin injection/compression molding (I/CM) can be divided into injection and compression phases. During the resin injection the mold is kept only partially closed and thus a gap is present between the reinforcements and the upper mold. The gap results in preferential flow path. After the gap is filled with the resin, the compression action initiates and forces the resin to penetrate into the fiber preform. In the present study, the resin flow in the gap is simplified by using the Stokes approximation, while Darcy's law is used to calculate the flow field in the fiber mats. Results show that most of the injected resins enter into the gap during the injection phase. The resin injection time is extremely short so the duration of the filling process is determined by the final closing action of the mold cavity. Compared with resin transfer molding (RTM), I/CM process can reduce the mold filling time or injection pressure significantly.

• 한국분무공학회지
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• 제6권1호
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• pp.1-8
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• 2001

Fuel injection system is very important in diesel combustion. Recently electronic control of fuel injection system and common rail systems are introduced to reduce the emission and to increase the energy efficiency from diesel engine by control of the injection timing and duration. In this study, evaluation possibility of the system for electronic control by spool valve, one of the accumulator type injection systems with spool valve using solenoid was composed and the operating characteristics were investigated to evaluate the effects of spring coefficient, initial spring force, solenoid driving time, fuel supply pressure on the injection timing and duration. We could confirm the capability that diesel injection was electronically controlled by spool valve.