• 제목/요약/키워드: injection modeling

검색결과 295건 처리시간 0.027초

A study of birefringence, residual stress and final shrinkage for precision injection molded parts

  • Yang, Sang-Sik;Kwon, Tai-Hun
    • Korea-Australia Rheology Journal
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    • 제19권4호
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    • pp.191-199
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    • 2007
  • Precision injection molding process is of great importance since precision optical products such as CD, DVD and various lens are manufactured by those process. In such products, birefringence affects the optical performance while residual stress that determines the geometric precision level. Therefore, it is needed to study residual stress and birefringence that affect deformation and optical quality, respectively in precision optical product. In the present study, we tried to predict residual stress, final shrinkage and birefringence in injection molded parts in a systematic way, and compared numerical results with the corresponding experimental data. Residual stress and birefringence can be divided into two parts, namely flow induced and thermally induced portions. Flow induced birefringence is dominant during the flow, whereas thermally induced stress is much higher than flow induced one when amorphous polymer undergoes rapid cooling across the glass transition region. A numerical system that is able to predict birefringence, residual stress and final shrinkage in injection molding process has been developed using hybrid finite element-difference method for a general three dimensional thin part geometry. The present modeling attempts to integrate the analysis of the entire process consistently by assuming polymeric materials as nonlinear viscoelastic fluids above a no-flow temperature and as linear viscoelastic solids below the no-flow temperature, while calculating residual stress, shrinkage and birefringence accordingly. Thus, for flow induced ones, the Leonov model and stress-optical law are adopted, while the linear viscoelastic model, photoviscoelastic model and free volume theory taking into account the density relaxation phenomena are employed to predict thermally induced ones. Special cares are taken of the modeling of the lateral boundary condition which can consider product geometry, histories of pressure and residual stress. Deformations at and after ejection have been considered using thin shell viscoelastic finite element method. There were good correspondences between numerical results and experimental data if final shrinkage, residual stress and birefringence were compared.

지하수 히트펌프 시스템의 대수층 활용 사레 연구 (Study on the aquifer utilization for a ground water heat pump system)

  • 심병완;이철우
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2006년도 추계학술대회
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    • pp.32-35
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    • 2006
  • The validation of a groundwater source heat pump system installation site is estimated by bydrogeothermic model ing. The hydraulic characteristics of the aquifer system is evaluated from pumping and recovery tests. In addition, the temperature distribution by the pumping and the injection of groundwater, and water level fluctuations are simulated by numerical modeling. The total cooling and heating load for the building is designed as 120RT(refrigeration ton) and the ground water source heat pump system covers 50RT as a subsidiary system The scenario of heat pump operation is organized as pumping and inject ion of groundwater that is performed for 8 hours per day in cooling mode for 90 days during the summer season The heat transfer by the injected warm water is limited near the inject ion wells in the simulated temperature distribution. The reason is that the given operation time is too short to expect broad thermal diffusion in large volume of the aquifer in the simulation time The simulated groundwater level and temperature distribution can be used as important data to develope an energy effective pumping and injection well system. Also it will be very useful to evaluate the hydraulic capacity of a target groundwater reservoir.

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Unigraphics 기반 사출금형설계전용 CAD 시스템의 개발 (An Unigraphics-Based CAD System for Injection Mold Design)

  • 이상헌;이강수;김경범;김창준;장진우;김성찬;김승엽;허영무;양진석
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.257-262
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    • 2001
  • This paper describes a specialized CAD system for injection mold design, which has been developed using the application procedure interfaces of Unigraphics. The system consists of modeling modules that are mutually independent and can be accessed without any predefined sequence. In addition, the design process modeling capability proposed in this paper facilitate mold redesign process caused by modification of part shape.

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벽면충돌 가솔린 분무 모델 (Modeling of a Gasoline Spray Impinging on a Wall)

  • 김태완;원영호;박정규
    • 한국자동차공학회논문집
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    • 제9권5호
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    • pp.30-37
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    • 2001
  • Most gasoline engines employ a port injection system to achieve the better fuel-air mixing. A part of injected fuels adheres to the wall or intake valve and forms a film of liquid fuel. The other is secondarily atomized by the spray-wall interaction. A better understanding of this interaction will help in designing injection systems and controlling the strategies to improve engine performance and exhaust emissions. In the present research, the spray-wall interaction was investigated by a laser sheet visualization method. The shape of sprays was pictured at various impinging velocities and angles. The fuel dispersion was estimated by fluorescence light, and the atomization was evaluated by the enlarged images of droplets. The experimental results were compared with model predictions which are based on OPT method. The model has been modified to have the better agreement with the experimental result, and was implemented in the KIVA-II code.

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전자식 가버너를 이용한 디젤 자동차의 헌팅억제 제어에 관한 연구 (A Study on Suppressed Hunting of Diesel Engine Truck Using Electronic Governor)

  • 홍순일;김남식
    • 동력기계공학회지
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    • 제2권3호
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    • pp.68-73
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    • 1998
  • The propulsion diesel engine have been widely applied with a mechanical governor to control the truck speed for a long time. But it was recently very difficult for mechanical governor to control the speed of long stock and diesel engine of truck because of hunting by dead time between fuel injection and power output. This study is aimed to configure the modeling for performance simulation regarding to diesel truck operation which could be suppressed for hunting. The modeling have been made on the base of dynamic characteristic such as electronic governor, injection of fuel system and operating states of diesel engine truck. Real model system have been introduced for deciding reacting parameters and for the comparison of resulting performance in simulation. In results of simulation, we obtained items which diesel truck drives for suppressed hunting.

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화염편 모델을 이용한 하이브리드 로켓의 연소과정 해석 (Flamelet Modeling for Combustion Processes of Hybrid Rocket Engine)

  • 임재범;김용모;윤명원
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2006년 제4회 한국유체공학학술대회 논문집
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    • pp.245-248
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    • 2006
  • Hybrid propulsion systems provide many advantages in terms of stable operation and safety. However, classical hybrid rocket motors have lower fuel regression rate and combustion efficiency compared to solid propellant rocket motor. Accordingly, the recent research efforts are focused on the improvement of engine efficiency and regression rate in the hybrid rocket engine. The present study has numerically investigated the combustion processes in the hybrid rocket engine. The turbulent combustion is represented by the flamelet model and Low Reynolds number $k-{\varepsilon}$ turbulent model is employed to reduce the uncertainties for convective heat transfer near solid fuel surface having strong blowing effect. Based on numerical results, the detailed discussions have been made for the effects of oxygen injection methods and oxygen injection flow rate on flame structure and regression rate in the vortex hybrid rocket engines

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사출금형의 언더컷 처리 기구 3차원 설계 (3-D Design System for Slides of Injection Molds to Demold Parts with Undercuts.)

  • 김석렬;장진우;이상헌;우윤환;이강수;허영무;양진석;배규형;김성일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.929-932
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    • 2002
  • As 3-D solid modeling systems have been widely used in product design recently, dedicated design systems for molds of the products have been developed and introduced to mold manufacturers. These mold design systems provide solid modeling capabilites for mechanism to free undercuts. This paper describes an algorithm for slide design capability that has been developed based on a commercial CAD system, Unigraphics. Since the relationship between slide parts were investigated and predefined using parameters in the system, the dimensions and locations of the parts are modifed automatically when a part is modified.

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Modeling and Control of VSI type FACTS controllers for Power System Dynamic Stability using the current injection method

  • Park, Jung-Soo;Jang, Gil-Soo;Son, Kwang-M.
    • International Journal of Control, Automation, and Systems
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    • 제6권4호
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    • pp.495-505
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    • 2008
  • This paper describes modeling Voltage Sourced Inverter (VSI) type Flexible AC Transmission System (FACTS) controllers and control methods for power system dynamic stability studies. The considered FACTS controllers are the Static Compensator (STATCOM), the Static Synchronous Series Compensator (SSSC), and the Unified Power Flow Controller (UPFC). In this paper, these FACTS controllers are derived in the current injection model, and it is applied to the linear and nonlinear analysis algorithm for power system dynamics studies. The parameters of the FACTS controllers are set to damp the inter-area oscillations, and the supplementary damping controllers and its control schemes are proposed to increase damping abilities of the FACTS controllers. For these works, the linear analysis for each FACTS controller with or without damping controller is executed, and the dynamic characteristics of each FACTS controller are analyzed. The results are verified by the nonlinear analysis using the time-domain simulation.

쾌속조형용 재료의 특성 - FDM (Material Characterization of RP Process - Fused Deposition Modeling)

  • 김승화;안성훈
    • 한국CDE학회논문집
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    • 제7권2호
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    • pp.96-101
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    • 2002
  • Rapid Prototyping (RP) technology has been advanced to fabricate initial prototypes from various materials. Stratasys′ Fused Deposition Modeling (FDM) is one of the typical RP processes that provide functional prototypes of ABS plastic. In order to predict the behavior of final ABS parts, it is critical to understand the material properties of the raw FDM process material, and the effect that FDM build parameters have on the FDM part. In this paper, we seek to characterize the properties of ABS parts fabricated by the FDM 1650. Using the Design of Experiment (DOE) approach, the process parameters of FDM, such as raster orientation, air gap, bead width, color, and model temperature were examined. Tensile strengths of crisscross specimens, 〔45°/-45°〕, cross specimens, 〔0°/90°〕, and directionally fabricated tensile specimens (〔0°〕 and 〔90°〕) were measured and compared with the injection molded FDM-ABS P400 material. For the FDM parts made with a -0.003"air gap, the typical tensile strength ranged between 50 percent and 83 percent of the strength of injection molded ABS P400. From the experiments, a couple of build rules for designing FDM parts were obtained.

Numerical Modeling for GaN Deposition by MOCVD: Effects of the Gas Inlet

  • Yang, Wonkyun;Joo, Junghoon
    • Applied Science and Convergence Technology
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    • 제23권3호
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    • pp.139-144
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    • 2014
  • GaN deposition equipment and processes for the fabrication of white LEDs (Light Emitting Diode) using MOCVD (Metal Organic Chemical Vapor Deposition) were numerically modeled to analyze the effects of a reactive gas introduction strategy. The source gases, TMGa and $NH_3$, were injected from a shower head at the top of the chamber; the carrier gases, $H_2$ or $N_2$, were introduced using two types of injection structures: vertical and horizontal. Wafers sat on the holder at a radial distance between 100 mm and 150 mm. The non-uniformity of the deposition rates for vertical and horizontal injection were 4.3% and 3.1%, respectively. In the case of using $H_2$ as a carrier gas instead of $N_2$, the uniform deposition zone was increased by 20%.