• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.1
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• pp.387-392
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• 2020

This paper proposes a flow-rate control system for industrial valves. Industrial valves are used in piping systems to control the flow rate and pressure. In general, valves used in pipelines are classified into globe valves, butterfly valves, and ball valves according to the shape. Motor, hydraulic, and pneumatic systems are used for operating valves. The flow meter should measure the flow rate when configuring the flow-rate control system. On the other hand, because the flow rate of the valve can be expressed by flow coefficient, a control scheme is proposed using the pressure deviation, which measures at the front and rear of the valve. The transfer function for the valve, according to the control input, was estimated using the signal compression method. Based on the induced transfer function, the disturbance observer was designed to improve the command following the performance of the valve stem. The performance of the proposed control method is compared with the flow-rate control result using the flow meter used.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.6
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• pp.37-45
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• 2014

Ball valves are used as a key element in the process industries. The industrial development of valves has increased steadily, but continued improvement requires high design reliability and long service life. Currently, the development of high performance valves is not easy because of the lack of relevant technology in Korea. Valves are being imported at a level of up to 58 percent of the domestic market, which represents a value of almost 7 million US dollars. Therefore, in this work, the improvement of the design and performance of industrial valves has been studied in an attempt to achieve valves that will have longer service life and better output during operation. The structural stability was evaluated using the ANSYS FSI (Fluid-Structural Interaction) module. Moreover, to obtain maximum product reliability, torque analysis simulation was performed to compare and experimental results. The simulation results were used to predict the change in torque by changes in shape, thereby reducing the time and cost of manufacturing a number of prototypes for experimental validation.

• Journal of the Korean Institute of Gas
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• v.23 no.5
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• pp.35-43
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• 2019

The safety of industrial valves, which are the core parts of plant facilities, are managed by manpower and there are difficulties because of side area for inspection and limited accessibility due to the nature of facilities. The industrial valves used in plant facilities cause problems such as interrupted production; a loss of life due to leak or explosion of poisonous material and flammable gases, and difficulty in locating accident positions in the event of leakage or failure. Therefore, safety management and control systems based on IoT technology are needed. This study is about the development of risk factor prediction technique among the safety management of industrial valves through IoT- based wireless communication and the development of actuator control system. We have developed IoT-based industrial valve safety management techniques to prevent accidents caused by main risk factors by conducting an analysis of the structural characteristics of valves and an analysis of the causes of main risk factors through review of failure data and literature and an analysis of accident scenarios.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.11
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• pp.4937-4943
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• 2012

Butterfly valves have been used to control the flow rate of various fluids in many industries because it have unique manageability compare to other valves. The flow rate passing through the butterfly valves can be controlled according to the coefficient of capacity calculated by disk angle change. In this study, flow analysis by 3D modeling was performed to derive the coefficient of capacity to evaluate and improve newly developed butterfly valves. Also, required measurement system was established to verify the performance of the valves, and to compare with the calculated results.

• International Journal of Fluid Machinery and Systems
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• v.10 no.1
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• pp.40-46
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• 2017

Small valves including ball valves, gate valves and butterfly valves have been adopted in the fields of steam power generation, petrochemical industry, carriers, and oil tankers. Butterfly valves have normally been applied to fields where in narrow places installing the existing valves such as gate valves and ball valves have proven difficult due to the surrounding area and the heavier of these valves. Butterfly valves are used to control the mass flow of the piping system under low pressure by rotating the circular disk installed inside. The butterfly valve is benefitted by having simpler structure in which the flow is controlled by rotating the disc circular plate along the center axis, whereas the weight of the valve is light compared to the gate valve and ball valve above-mentioned, as there is no additional bracket supporting the valve body. The manufacturing company needs to acquire the performance and life test equipment, in the case of adopting the improving factors to detect leakage and damage on the seat of the valve disc. However, small companies, which are manufacturing the industrial valves, normally sell their products without the life test, which is the reliability test and environment test, because of financial and manpower problems. Furthermore, the failure mode analysis of the products failed in the field is likewise problematic as there is no system collecting the failure data on sites for analyzing the failures of valves. The analyzing and researching process is not arranged systematically because of the financial problem. Therefore this study firstly tried to obtain information about the failure data from the sites, analyzed the failure mode based on the field data collected from the customers, and then obtained field data using measuring equipment. Secondly, we designed and manufactured the performance and life test equipment which also have the real time monitoring system with the naked eye for the butterfly valves. The concept of this equipment can also be adopted by other valves, such as the ball valve, gate valve, and various others. It can be applied to variously sized valves, ranging from 25 mm to large sized valves exceeding 3000 mm. Finally, this study carries out the life test with square wave pressure, using performance and life test equipment. The performance found out that the failures from the real time monitoring system were good. The results of this study can be expanded to the other valves like ball valves, gate valves, and control valves to find out the failure mode using the real time monitoring system for durability and performance tests.

• Journal of the Korean Society of Industry Convergence
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• v.23 no.2_2
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• pp.199-207
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• 2020

These days, many different types of valves are developed in the industrial area according to their use purpose. Multiple kinds of valves are installed to control a flow and pressure of the pipe conveying fluid. Valves serve as critical roles in land plants such as power plants. The performance of equipment varies depending on valve characteristics. In this study, the internal flow analysis on Cone-type valve is conducted to analyze flow field and secure a value of the flow coefficient Cv. According to the internal flow analysis, when the flow distribution of the middle cross-section of valve was open 100%, flow field was relatively and smoothly taken out. If it was open 50%, flow recirculation region increased and a little complex flow field occurred. Unlike ball valve or butterfly valve, this valve had flow recirculation in its outlet depending on a valve opening amount. Therefore, it was found that there was no flow recirculation in the outlet of Cone-type valve.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.10 no.12
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• pp.3553-3558
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• 2009

This study has been conducted to improve coolant flow pattern in the gasoline engine. Flow field has been calculated for the coolant passage mainly around the exhaust ports and valves. For the original model, a flow stagnant region has existed between exhaust valves of the second cylinder. To improve coolant flow characteristics, coolant passage area has been re-modeled and optimized. Furthermore, for the improved coolant core model, coolant passage under the exhaust manifold has been added to reduce exhaust-gas temperature. It was found that the flow through a gasket plays a critical role for the flow in the cylinder head and around exhaust valves. Finally, coolant flow around exhaust valves and in the cylinder head has been improved in terms of flow rate distribution.

• Proceedings of the KIEE Conference
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• 2005.07d
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• pp.2640-2642
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• 2005

Servovalves are widely used in industrial areas in order to control the position of large steam valves which regulate steam flow to prime mover. We must control the position of large steam valves to regulate flow of working fluids in the process. The small pilot valves are used to regulate the large main valves in case that the pressure of control fluids supplied to servovalves is low about $12kg/cm^2$. But, in case that the pressure of control fluids supplied to servovalves is high enough about $110kg/cm^2$, the pilot valves are not needed and servovalves can control directly the large main valves due to its large working forces. Additionally, the basic structures of armature coil should be different according to the types of control system even in the same servovalve. This paper compares and describes some integral types of flow control.

• Korean Journal of Computational Design and Engineering
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• v.15 no.1
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• pp.60-69
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• 2010

Outfitting systems in marine vessels have many kinds of standard parts. Ship CAD system should support the designers with an efficient tool for the modeling of outfitting parts such as pipes and valves. We develop a practical procedure for a part master model that combines ship CAD systems with the industrial standard. Part master or catalogue database of standard equipments is included in the database of ship CAD. The part master makes the associations of three dimensional modeling with the industrial standard. Moreover, it reflects the automatic modeling to maintain attributes that are disclosed in the entity of each part master in order to reduce the modeling time. Entity and attributes of pipe and valves are chosen from JIS(Japanese Industrial Standards) in order to explain the proposed procedure. Suggested procedure explains that three dimensional model of equipment is generated by parsing the pre-defined attributes after the entities of part masters is stored in database.

• Journal of Ocean Engineering and Technology
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• v.28 no.2
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• pp.160-166
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• 2014

Because of industrial development, industrial facilities are becoming more complex and diversified. Plant industries are focused on productivity improvement, cost reduction, and product uniformity by simplifying production processes using automated control. Furthermore, plant industries require higher pressures and temperatures to improve energy efficiency. For this reason, the valves used in plants are operated under harsh conditions. Globe valves and gate valves are mainly used for high pressure these days. However, these valves have various problems, including low maintainability and high cost, due to structural problems. Therefore, butterfly and ball valve applications are increasing in industrial plants. This paper suggests a quadruple-offset butterfly valve that is applicable to bi-direction use, and the principle design parameters are suggested. The selected design parameters are an eccentric flange center line and shaft centerline(Offset 1), an eccentric seat centerline and disc shaft centerline(Offset 2), the angle between the flange centerline and seat wedge angle(Offset 3), the angle between the vertical direction of the disc shaft centerline and seat centerline(Offset 4), and the seat engagement angle. To analyze the interaction effect of the design parameters, ANOM and ANOVA were performed with an orthogonal array. The parameters were found to have effects in the following order: Offset 2, Offset 1, engagement angle, Offset 3, and Offset 4. The interaction between the parameters was insignificant.