• 기술사
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• 제33권1호
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• pp.94-105
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• 2000

The purpose of this paper is to obtain the improved reliability and optimal control of the half-bridge inverter for induction heating system. Parasitic inductance components within the inverter circuit for induction heating including the loss-less turn-off snubber capacitor considerably affect stable operation and noise level of the system. This paper analyzes the effect of the inductance in detail and presents a new snubber configuration suitable for the half-bridge inverter to effectively reduce it. In the half-bridge inverter for induction heating the capacity of the loss-less snubber capacitor determines the switching losses because the zero voltage turn-on switching is used. However, the increase of the capacitor is limited by the system specifications, so that it is not easy work to reduce the switching loss. To effectively overcome the limitation, this paper introduces an active auxiliary resonant circuit suitable for the half-bridge inverter circuit, which operates actively according to the variation of load condition. It is also one of the most important study issues for the half-bridge inverter driven induction heater that the development of optimal control scheme considering varied load condition should be achieved. The control strategy ensures a very stable operation of overall inverter system and zero voltage turn-on switching irrespective of sensitive load parameter variations, in particular, even under the non-magnetic materials.

• Advances in Computational Design
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• 제2권4호
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• pp.283-291
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• 2017

High frequency full bridge series resonant inverters have become increasingly popular among power supply designers. One of the most important parameter for a High Frequency Full Bridge Series Resonant Inverter is optimal coil design. The optimal coil designing procedure is not a easy task. This paper deals with the New Approach to Optimal Design Procedure for a Real-time High Frequency Full Bridge Series Resonant Inverter in Induction Heating Equipment devices. A new design to experimental modelling of the physical properties and a practical power input simulation process for the non-sinusoidal input waveform is accepted. The design sensitivity analysis with Levenberg-Marquardt technique is used for the optimal design process. The proposed technique is applied to an Induction Heating Equipment devices model and the result is verified by real-time experiment. The main advantages of this design technique is to achieve more accurate temperature control with a huge amount of power saving.

• 조명전기설비학회논문지
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• 제19권7호
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• pp.81-86
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• 2005

제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating) 전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT 대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파교류(HFAC)를 발생시킬 수 있다. 본 논문에서는 1.5[kW]급 하프-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 2단가열 과열증기 발생장치의 개발과 시스템의 응용에 대해 논하였다.

• 한국농업기계학회:학술대회논문집
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• 한국농업기계학회 2002년도 하계 학술대회 논문집
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• pp.27-32
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• 2002

콤바인 예취날은 벼 수확작업 시 벼 포기를 자르는 칼날로써 예취날이 쉽게 마모되거나 변형되면 교체비용뿐만 아니라 농번기 작업에 지장을 주게되어 작업의 효율성이 떨어지게 된다. 현재 농가에서 사용되고 있는 콤바인 예취날은 국산날과 일산날을 주로 사용하고 있는데, 농민들은 다소 가격이 비싸더라도 일산날을 선호하는 경향이 있다. 그 이유는 국산날에 비해 내구성이 길고 절단면의 예취상태가 매끄럽게 잘려지므로 벼 탈립손실도 적을 뿐만 아니라 고속작업도 가능하기 때문이다. (중략)

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2011년도 춘계학술대회 및 Fine pattern PCB 표면 처리 기술 워크샵
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• pp.95-95
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• 2011

도막의 건조는 용액의 조건, 설비특성, 제품의 요구특성에 맞게 다양하게 적용되고 있다. 일반적으로 열풍에 의한 건조방식이 적용되고 있으나 Induction Heater, UV, EB 및 NIR방식 등 다양한 건조방식이 적용되고 있다. 여기서는 건조방법중 NIR에 의한 건조방식을 이용하여 품질특성에 미치는 인자를 검토하였다.

• 열처리공학회지
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• 제27권3호
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• pp.127-132
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• 2014

The semi-solid metal forming process has been applied to realize a near-net shape fabrication of a high speed tool steel. A complicatedly shaped part out of SKH51 was successfully manufactured by introducing pertinent materials, tooling and processing conditions. A SKH51 billet with globular grains was heated at temperatures between 1300 and $1350^{\circ}C$ using high frequency induction heater to get semi-solid microstructure before high rate injection of mushy metal into a die cavity for the forming process. It was necessary to control the preheating of dies between 300 and $400^{\circ}C$ to maintain the homogeneous microstructure during the semi-solid metal forming process. Significant defects such as pores, high fraction of liquid fraction and segregation could be removed from the part by using air vents.

• 대한기계학회논문집B
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• 제25권10호
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• pp.1392-1399
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• 2001

The flow fields inside a molten Zn pot of continuous hot-chip galvanizing process were investigated experimentally. With varying several parameters including the strip speed Vs, flow rate Q of induction heater. scrapper location and baffle configuration, instantaneous velocity fields were measured using a PIV velocity field measurement technique. Inside the strip region, counter-clockwise rotating flow is dominant. The general flow pattern inside the strip region is nearly not influenced by the strip speed Vs, flow rate Q and the scrapper location. In the exit region, the flow separated from the moving strip due to the existence of a stabilizing roll ascends to the free surface, for the cases of no scrapper and scrapper detached form the roll. On the other hand, the ascending flow to the free surface is decreased, as the flow rate Q of induction heater increases. By installing a baffle around the uprising strip, the flow moving up to the stabilizing roll decreases. In addition, B-type baffle is better than A-type baffle in reducing speed of flow around the stabilizing rolls. However, the flow ascended to the free surface is largely influenced by changing the flow rate Q, and the scrapper location, irrespective of the baffle type.

• KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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• 제5B권2호
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• pp.181-188
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• 2005

In this paper, a DC smoothing filterless soft switching pulse modulated high frequency AC power conversion circuit connected to utility. frequency AC power source is proposed for consumer induction heating hot water producer, steamer and super heated steamer. The operating principle of DC link filterless utility frequency AC-high frequency AC (HF AC) power conversion circuit defined as high frequency cycloinverter is described, which can operate under a principle of ZVS/AVT and power regulation based on alternate asymmetrical PWM in synchronization with the utility frequency single phase AC positive or negative half wave voltage. The dual mode modulation control scheme based on high frequency PWM and commercial frequency AC voltage PDM for the proposed high frequency cycloinverter are discussed to enlarge its soft switching commutation operating range for wide HF AC power regulation. This high frequency cycloinverter is developed for high frequency IH Dual Packs Heater (DPH) type boiler used in consumer and industrial fluid pipeline systems. Based on the experiment and simulation results, this high frequency cycloinverter is proved to be suitable for the consumer use IH-DPH boiler and hot water producers. The cycloinverter power regulation and power conversion efficiency characteristics are evaluated and discussed.

• 한국산학기술학회논문지
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• 제9권4호
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• pp.853-858
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• 2008

유도가열 전기보온 압력밥솥의 체결 구조는 오븐, 상부 가열판, 체결 링으로 구성되며, 기존의 밥솥과 달리 내부에 압력이 작용하기 때문에 안전성 검토가 반드시 필요하다. 본 연구에서는 유한 요소법을 이용하여 밥솥의 체결 구조인 오븐, 상부 가열판, 체결 링에 대하여 구조해석을 수행하고 구조적으로 안전한 최적 두께를 산출한다. 특히, 오븐은 스테인레스와 알루미늄이 겹쳐서 성형된 제품이므로 복합재료 해석을 수행하고, 안전성 평가를 위하여 von Mises법과 Tsai-Wu법을 도입한다. 오븐과 상부 가열판의 최적 두께 산출을 위하여 설계 변수법을 적용한다.

• Journal of Power Electronics
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• 제4권3호
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• pp.138-151
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• 2004

In this paper, a constant frequency phase shifting PWM-controlled voltage source full bridge-type series load resonant high-frequency inverter using the $4^{th}$ generation IGBT power modules is presented for innovative consumer electromagnetic induction heating applications, such as a hot water producer, steamer and super heated steamer. The bridge arm side link passive capacitive snubbers in parallel with each power semiconductor device and AC load side linked active edge inductive snubber-assisted series load resonant tank soft switching inverter with a constant frequency phase shifted PWM control scheme is evaluated and discussed on the basis of the simulation and experimental results. It is proved from a practical point of view that the series load resonant and edge resonant hybrid high-frequency inverter topology, what is called, DE class type, including the variable-power variable-frequency regulation function can expand zero voltage soft switching commutation area even under low output power setting ranges, which is more suitable and acceptable for newly developed induction heated dual pack fluid heaters. Furthermore, even the lower output power regulation mode of this high-frequency load resonant tank inverter circuit is verified so that this inverter can achieve ZVS with the aid of the single auxiliary inductor snubber.