• Title/Summary/Keyword: in-process measurement

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Analyses of the Basic Inquiry Process in Korean 3-10 Grade Science Textbooks: Focused on Observation and Measurement (우리나라 3-10학년 과학 교과서에 나타난 기초탐구과정 분석: 관찰 및 측정 탐구요소를 중심으로)

  • Park, Bo-Hwa;Kim, Hee-Kyong;Lee, Bong-Woo
    • Journal of The Korean Association For Science Education
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    • v.27 no.5
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    • pp.421-431
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    • 2007
  • The purpose of this study was to examine the characteristics of observation and measurement inquiry process in the Korean science textbooks. For the inquiry process of observation, the higher grade textbooks contained more 'comparative observation' rather than 'simple observation'. Students should express their observation results in written words rather than verbal descriptions in the higher grade. For the inquiry process of measurement, the temperature measurement was the most frequent measurement activity. 'Measurement design' was found more frequently in the lower grade textbooks. The uses of measurement tools were not presented systematically and were presented restrictively when the relevant experiment wanted to use these tools. The higher grade textbooks include 'quantitative measurements' rather than 'qualitative measurements' and 'operation measurement' rather than 'simple measurement'. In the application of measurement results, we had difficulty in finding the activities related with the usage of unit, unit conversion, significant figure, error and uncertainty.

A Study on Expression of Process Capability and Sigma Level (공정능력과 시그마 수준의 표시에 대한 연구 : 다수 위치측정에 대한 공정능력지수 기준)

  • Lee, Do-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.111-116
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    • 2009
  • Process capability indices have been widely used in manufacturing industries to provide a quantitative measure of process performance. PCIs have been developed to represent process capability more exactly. In the previous studies, only one designated location on each part has been measured. But multiple measurement locations on each part are required to calculate the reliable process capability. In this paper, we propose a new process capability index dealing the multiple measurement locations on each part. Also we showed the relationship between the new index and sigma level according to the number of measurement locations.

Economical Values of Gage R&R Parameters (경제적인 Gage R&R 계수)

  • Park, Sung-Hun;Kang, Chang-Wook
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.3
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    • pp.129-135
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    • 2012
  • Companies strive for quality improvement and use process data obtained through measurement process to monitor and control the process. Measurement data contain variation due to error of operator and instrument. The total variation is sum of product variation and measurement variation. Gage R&R is for repeatability and reproducibility of measurement system. Gage R&R study is usually conducted to analyze the measurement process. In performing the gage R&R study, several parameters such as the appropriate number of operators (o), sample size of parts (p), and replicate (r) are used. In this paper we propose how to determine the optimal combination of number of operators (o), sample size of parts (p), and replicates (r) considering measurement time and cost by statistical method.

Stability Evaluation of In-Line Measurement System with Repeated Measurements (반복 측정이 가능한 인라인 측정시스템의 안정성 평가)

  • Joung, Sooho;Byun, Jai-Hyun
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.1
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    • pp.36-43
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    • 2004
  • In-line measurement systems are preferred to those in analytical laboratories, since in-line systems provide rapid response to process upsets. If an in-line measurement system exhibits an unstable variation and if this instability in measurement variation goes undetected, it will make the process monitoring procedure invalid. This paper presents a stability evaluation procedure for the in-line measurement system using two independent readings from the in-line measurement system and one reading from the analytical laboratory, which requires less measurement cost and time.

Development of Balanced Performance Measurement Index for B2B e-Marketplace (B2B e-Marketplace의 성과측정지표 개발에 관한 연구 -재무적 성과 및 지식자산 성과관점에서-)

  • Kim, Hyo-gun;Lee, Jaeyeon;Kang, Sora
    • Knowledge Management Research
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    • v.3 no.1
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    • pp.41-60
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    • 2002
  • This paper defines measurement index items and weight of the index for the purpose of developing a performance measurement index that balancedly measures performance of B2B electronic commerce. The deductive research is used for the development of measurement index items and Analytic Hierarchy Process(AHP) method for the development of weight of the index. This paper has four performance measurement perspectives-finance, partners, business process and human resources, which based the existing researches of balanced performance measurement. This researchers developed eleven second level criteria and twenty-six indexes under four perspectives through the deductive method and expert interviews, weighted on the perspectives, criteria and indexes in accordance with the forms of e-marketplace-vertical and horizontal. As a result, the most important indexes are the maintenance of partners and the efficiency of operation process in the vertical e-marketplace. In the horizontal e-marketplace, the collection of partners, development and prediction processes are more important than other indexes.

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Development of Extended Process Capability Index in Terms of Error Classification in the Production, Measurement and Calibration Processes (생산, 측정 및 교정 프로세스에서 오차 유형화에 의한 확장 공정능력지수의 개발)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.11 no.2
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    • pp.117-126
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    • 2009
  • We develop methods for propagating and analyzing EPCI(Extended Process Capability Index) by using the error type that classifies into accuracy and precision. EPCI developed in this study can be applied to the three combined processes that consist of production, measurement and calibration. Little calibration work discusses while a great deal has been studied about SPC(Statistical Process Contol) and MSA(Measurement System Analysis). EPCI can be decomposed into three indexes such as PPCI(Production Process Capability Index), PPPI(Production Process Performance Index), MPCI(Measurement PCD, and CPCI(Calibration PCI). These indexs based on the type of error classification can be used with various statistical techniques and principles such as SPC control charts, ANOVA(Analysis of Variance), MSA Gage R&R, Additivity-of-Variance, and RSSM(Root Sum of Square Method). As the method proposed is simple, any engineer in charge of SPC. MSA and calibration can use efficientily in industries. Numerical examples are presentsed. We recommed that the indexes can be used in conjunction with evaluation criteria.

A study on in-process measurement of hardening depth for LASER surface hardening process control (강재의 레이저 표면경화 공정제어를 위한 경화층깊이의 실시간 측정에 관한 연구)

  • 우현구;박영준;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.252-257
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    • 1991
  • This paper proposed that the eddy-current measurement method can be used a means of in-process measuring the hardening depth in Laser surface treatment process. Also, this paper deal with the numerical analysis of magnetic flux distribution and experimental result of measurement. In Laser heat treatment process of steels, a thin layer of the substrate is rapidly heated to austenitizing temperature and subsequently cooled at a very fast rate due to the self-quenching by heat conduction into the bulk body, to produce a martensite structure which have low magnetic permeability. The eddy-current measurement method depends on the properties of material to be measured such as electric conductivity, magnetic permeability and geometry. In this paper, the hardening depth was measured by detecting relevant magnetic permeability changes caused by heat treatment of steels.

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The Study of Precision measurement by the 3-Point Method (3점식 정도측정에 관한 연구)

  • 전승윤;이영진;정영일;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.607-612
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    • 2000
  • Roundness measurement method using three displacement sensors makes in-process roundness measurement possible on the NC machine because it eliminates the vibration signal and eccentricity signal from measured roundness signal from the workpiece. But if measured signals contain noises, high precision measurement of the roundness isn't possible. In this study, a high precision in-process roundness measurement system is developed, which applies a Kalman filter to the roundness measurement method using three displacement sensors and can be used to measure vibration of the spindle.

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Real-time measurement of the width of piston ring groove on the grinding process (연삭가공 중인 피스톤 링 그루브의 실시간 연삭폭 측정법 개발)

  • Kim, Byoung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.2
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    • pp.28-34
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    • 2014
  • A non-contact type measurement system is specially devised to measure the width of a piston ring groove in the grinding process. This system comprises a line camera with an imaging lens, collimated white light source, and a one axis translation stage. When the measurement system movesalong the diagonal direction of the cylinder, the line camera captures an image. By analyzing such images, the width of the piston ring groove can be determined. The experimental results prove that the proposed system is useful, especially as a monitoring system in grinding piston ring grooves on cylinders with accuracy of several micrometers in an area of dozens of millimeters.

Improvement of machining process for mold parts using on-machine measuring system and CAM automation (기상측정 및 CAM 자동화를 통한 금형 제작 공정 개선)

  • Park, Hae-Woong;Yun, Jae-Woong;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.16 no.1
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    • pp.21-26
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    • 2022
  • In the CNC machining process, problems such as lowering of machine operation rate, setting errors, and machining precision occur due to the increase in setting time and preparation time. These machining errors cause delays in delivery and increase in cost due to an increase in the number of mounting and dismounting of the workpiece, an increase in measurement and reprocessing time, and an increase in the finishing time in the assembly process. Therefore, in this study, by automating the setting of the work piece using OMV (On Machine Verification), which is a meteorological measurement system, the preparation time for machining the work piece and the setting accuracy were improved, the rework rate was reduced, and the mold manufacturing process was shortened. Through the advancement, standardzation, and automation of the mold part manufacturing process, we have improved productivity by minimizing low-value-added repetitive tasks. In addition, the measurement time was reduced by more than 50% and the machining measurement rate was improved by more than 20%, eliminating repetitive work for correcting machining defects, and reducing the work preparation time by more than 15% through automatic setting.