• 제목/요약/키워드: in-process measurement

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복합공작기계의 이송계 운동정밀도 측정의 연구 (A Study on the Measurement of Motion Accuracy for Feed Drive System of Multi-task Machine Tool)

  • 고해주;정윤교
    • 한국기계가공학회지
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    • 제6권3호
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    • pp.112-118
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    • 2007
  • Recently, the machine tools called multi-task machines, which mounted rotary axes on the table or spindle are used increasingly. Accordingly, multi-task machine tool takes a growing interest on the motion accuracy of feed drive system. In this study, measurement and diagnosis of motion errors ware attempted from circular pattern obtained by using DBB (Double ball bar) device. Those were obtained at both clockwise and counter clockwise motions in mutually perpendicularly intersecting three planes. The reliability of error measurement system for multi-task machine tool was verified by the direct test cutting.

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복합공작기계의 이송계 운동정밀도 측정의 연구 (A Study on the Measurement of Motion Accuracy for Feed Drive System of Multi-task Machine Tool)

  • 고해주;정윤교
    • 한국기계가공학회지
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    • 제6권3호
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    • pp.31-37
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    • 2007
  • Recently, the machine tools called multi-task machines, which mounted rotary axes on the table or spindle are used increasingly. Accordingly, multi-task machine tool takes a growing interest on the motion accuracy of feed drive system. In this study, measurement and diagnosis of motion errors ware attempted from circular pattern obtained by using DBB (Double ball bar) device. Those were obtained at both clockwise and counter clockwise motions in mutually perpendicularly intersecting three planes. The reliability of error measurement system for multi-task machine tool was verified by the direct test cutting.

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탄소 나노 튜브의 영 계수 측정에 관한 연구 (A Study on the Measurement of Young's Modulus of Carbon Nano Tube)

  • 이준석;최재성;강경수;곽윤근;김수현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.682-685
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    • 2003
  • In this paper, we propose the method to measure the Young's modulus of carbon nano tube which was manufactured by chemical vapor deposition. We also made the tungsten tip by electrochemical etching process and the carbon nano tube which was detangled through ultra-sonication with isopropyl alcohol was attached to the tungsten tip. This tip which was composed of tungsten tip and carbon nano tube can be used in Young's modulus measurement by applying DC voltage with counter electrode. The attachment process and measurement of the deflection of carbon nano tube was done under optical microscope.

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창의적 문제해결 이론을 이용한 소성역깊이 측정에 관한 연구 (A Study on the Measurement of Plastic Zone Depth using TRIZ)

  • 이동우;주원식
    • 한국기계가공학회지
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    • 제7권1호
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    • pp.62-66
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    • 2008
  • Machine parts subjected to fluctuating or cyclic loads induce repeated stresses that often result in failure by fatigue. In such cases, the fatigue failures unfortunately sometimes occur. These may arise from a lack of knowledge with regard to the design, fabrication and operation of the machines or structures. The failure analysis provides valuable information regarding the prevention of similar failures. Furthermore, this information will be useful to improve or to develop new products. Failure stress analysis is classified into X-ray fractography. X-ray fractography has the limited applications because of material crystal size, difficult measurement method, electrolytic polishing precision, and long test time. Therefore, this study proposed the new method to improve the measurement precision of plastic zone depth and test time using TRIZ.

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강압형 병렬 컨버터의 제어기 설계 및 검증 (Design and Measurement of Controller for Paralleling Step-down Converter)

  • 박성우;윤희광;박희성;장진백;이상곤
    • 한국조명전기설비학회:학술대회논문집
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    • 한국조명전기설비학회 2009년도 춘계학술대회 논문집
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    • pp.449-452
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    • 2009
  • Optimized controller design for converters are very important because control-loop characteristics of converters determine the dynamic performances of converters. In addition, verification process of the control-loop characteristics by simulation and measurement with real hardware is sure to be performed after all parameters for controller and main power-stage are fixed. In this paper, general process for designing outer-loop controller of paralleling step-down converter is described. Simulation results are also contained for verifying validity of controller design results. Finally, voltage control-loop measurement method is explained and results are compared with simulation outputs.

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풍력발전시스템 소음평가의 KS 규격화에 관한 연구 (An Study KS Standardization for Acoustic noise measurement of the Wind Turbine)

  • 손충렬;김준호;오동현;박종빈
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 추계학술대회논문집
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    • pp.406-410
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    • 2005
  • The wind turbine, Europe and the United States are different with the standards process each other when the manufacturing company which in order to demand the standards process to a construction in the multi country with interested parties of the corresponding nation to, always the re-agreement is difficult. Korean wind turbine also detail there is not a standard, when it produces and establishes of wind turbine, the problem point occurs. It is like that investigation of international standards system it leads and when it prepares the Acoustic noise measurement of the Wind Turbine Systems of Korea, it prepares the base for industrial development wind turbine of Korea.

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실시간 성형하중 계측을 통한 냉간단조 금형수명 정량예측 정밀도 향상 연구 (A Study on Improving the Precision of Quantitative Prediction of Cold Forging Die Life Cycle Through Real Time Forging Load Measurement)

  • 서영호
    • 소성∙가공
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    • 제30권4호
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    • pp.172-178
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    • 2021
  • The cold forging process induces material deformation in an enclosed space, generating a very high forging load. Therefore, it is mainly designed as a multi-stage process, and fatigue failure occurs in forging die due to cyclic load. Studies have been conducted previously to quantitatively predict the fatigue limit of cold forging dies, however, there was a limit to field application due to the large error range and the need for expert intervention. To solve this problem, we conducted a study on the introduction of a real-time forging load measurement technology and an automated system for quantitative prediction of die life cycle. As a result, it was possible to reduce the error range of the quantitative prediction of die life cycle to within ±7%, and it became possible to use the die life cycle calculation algorithm into an automated system.

Discharge characteristics of MgO layer prepared via aqueous solution process

  • Choi, Hak-Nyun;Kim, Yong-Seog
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2006년도 6th International Meeting on Information Display
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    • pp.379-382
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    • 2006
  • In this study, an attempt was made to form magnesium oxide layer via aqueous solution route of salt precipitation process. A layer with flake morphology was formed from the process and various dopants were added during the forming process. The films formed were characterized using SEM, XRD, and cathodoluminescence measurement. In addition, the discharge characteristics were evaluated using panel tests. The results indicate that MgO film can be formed via the aqueous solution process successfully, of which characteristics are comparable to those of MgO film formed by e-beam evaporation process.

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A Pilot Establishment of the Job-Exposure Matrix of Lead Using the Standard Process Code of Nationwide Exposure Databases in Korea

  • Ju-Hyun Park;Sangjun Choi;Dong-Hee Koh;Dae Sung Lim;Hwan-Cheol Kim;Sang-Gil Lee;Jihye Lee;Ji Seon Lim;Yeji Sung;Kyoung Yoon Ko;Donguk Park
    • Safety and Health at Work
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    • 제13권4호
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    • pp.493-499
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    • 2022
  • Background: The purpose of this study is to construct a job-exposure matrix for lead that accounts for industry and work processes within industries using a nationwide exposure database. Methods: We used the work environment measurement data (WEMD) of lead monitored nationwide from 2015 to 2016. Industrial hygienists standardized the work process codes in the database to 37 standard process and extracted key index words for each process. A total of 37 standardized process codes were allocated to each measurement based on an automated key word search based on the degree of agreement between the measurement information and the standard process index. Summary statistics, including the arithmetic mean, geometric mean, and 95th percentile level (X95), was calculated according to industry, process, and industry process. Using statistical parameters of contrast and precision, we compared the similarity of exposure groups by industry, process, and industry process. Results: The exposure intensity of lead was estimated for 583 exposure groups combined with 128 industry and 35 process. The X95 value of the "casting" process of the "manufacture of basic precious and non-ferrous metals" industry was 53.29 ㎍/m3, exceeding the occupational exposure limit of 50 ㎍/m3. Regardless of the limitation of the minimum number of samples in the exposure group, higher contrast was observed when the exposure groups were by industry process than by industry or process. Conclusion: We evaluated the exposure intensities of lead by combination of industry and process. The results will be helpful in determining more accurate information regarding exposure in lead-related epidemiological studies.

공간오차 측정을 통한 6자유도 병렬기구의 보정 (Calibration of 6-DOF Parallel Mechanism Through the Measurement of Volumetric Error)

  • 오용택;아궁 샴수딘 사라기;김정현;고태조
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.48-54
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    • 2012
  • This paper introduces the kinematic calibration method to improve the positioning accuracy of a parallel mechanism. Since all the actuators in the parallel mechanism are controlled simultaneously toward the target position, the volumetric errors originated from each motion element are too complicated. Therefore, the exact evaluation of the error sources of each motion element and its calibration is very important in terms of volumetric errors. In the calibration processes, the measurement of the errors between commands and trajectories is necessary in advance. To do this, a digitizer was used for the data acquisition in 3 dimensional space rather than arbitrary planar error data. After that, the optimization process that was used for reducing the motion errors were followed. Consequently, Levenberg-Marquart algorithm as well as the error data acquisition method turned out effective for the purpose of the calibration of the parallel mechanism.