• Title/Summary/Keyword: improvement of durability

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A STUDY ON CAE APPLICATION FOR FORMING(STAMPING) OF AUTOMOTIVE PANEL AND IMPROVEMENT OF DIE MANUFATURING PROCESS (자동차 PANEL 성형 CAE 적용 사례 연구 및 금형제작 PROCESS의 개선)

  • 박용국;김재훈;곽태수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.33-40
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    • 1998
  • In recent domestic automotive industry, applications of computer simulation to the manufacturing of stamping dies for inner and outer body panels which greatly affect durability and aesthetic quality of automobiles, have been increased. Enhancement of die quality, and reduction of total die manufacturing time and consequently manufacturing cost are the visible outcome. However, to successfully apply the result of simulation by a commercial package to the die manufacturing, development of an optimal die manufacturing process is required upon the completion of analysis of forte and shortcomings of available sheet metal forming softwares in the market. Based on the results of numerical analysis of front door outer panel forming, this paper evaluates the applicability of simulation results to the real die making for automotive body panels. Also, it attempts to select an optimal die manufacturing process including design, machining and tryout. Lastly, it discusses the expected effects by adopting the selected process in a real stamping die manufacturing facility.

Improvement of Dimensional Stability of Acacia mangium Wood by Heat Treatment: A Case Study of Vietnam

  • Tran, Van Chu
    • Journal of Forest and Environmental Science
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    • v.29 no.2
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    • pp.109-115
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    • 2013
  • Fast-grown wood generally contains a high proportion of juvenile wood that results in inferior dimensional stability and durability against biological deteriorations. In the present research, the Acacia mangium wood from plantation forests in Vietnam was treated with high temperature in air. The effects of heat treatment on physical properties of Acacia mangium wood, including mass loss (ML), water absorption (WA), water-repellent effectiveness (WRE) and anti-swelling efficiency (ASE) were examined. The results showed that the dimensional stability and the water-repellent effectiveness are increased by about 15-46% and 8-18%, respectively. However, the mass and dimension of wood are decreased. The results also indicated that both treatment temperature and treatment duration significantly affect the wood properties of Acacia mangium. It is thus concluded that heat treatment demonstrates an interesting potential to improve the wood quality of Acacia mangium for solid timber products. This technology provides an environmentally safe method of protecting sustainable common woods to give a new generation of value-added biomaterials with increased stability without the use of toxic chemicals.

Effect of ultra-fine slag on mechanical and permeability properties of Metakaolin-based sustainable geopolymer concrete

  • Parveen, Parveen;Mehta, Ankur;Saloni, Saloni
    • Advances in concrete construction
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    • v.7 no.4
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    • pp.231-239
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    • 2019
  • The present study deals with the development of metakaolin-based geopolymer concrete (GPC) and thereafter studying the effects of adding ultra-fine slag on its mechanical and permeability characteristics. The mechanical characteristics including compressive, split tensile, flexural strengths and elastic modulus were studied. In addition, permeability characteristics including water absorption, porosity, sorptivity and chloride permeability were studied up to 90 days. The results showed the effective utilization of metakaolin for the development of elevated temperature cured geopolymer concrete having high 3-day compressive strength of 42.6 MPa. The addition of ultra-fine slag up to 15%, as partial replacement of metakaolin resulted in an increase in strength characteristics. Similar improvement in durability properties was also observed with the inclusion of ultra-fine slag up to 15%. Beyond this optimum content of 15%, further increase in ultra-fine slag content affected the mechanical as well as permeability parameters in a negative way. In addition, the relationship between various properties of GPC was also derived.

Surface Protection Technique for Durability Improvement of Concrete Structure (내구성 증진을 위한 콘크리트 구조물의 표면보강 방법)

  • Jin, Nan-Ji;Yeon, Kyu-Seok;Joo, Myung-Ki;Baek, Jong-Man;Lee, Youn-Su
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2002.10a
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    • pp.169-172
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    • 2002
  • In this study, the effects of the number of coat and immersion period on strength properties, waterproofness and chemical resistance of painted and immersed cement mortars using two admixture were examined. Test results showed that the flexural and the compressive strengths of the coated and immersed cement mortars increase with increasing number of coat and immersion period. The water absorption of the coated and immersed cement mortars tended to decrease with increasing number of coated and immersion period. In the case of the change of weight and the immersion period for the solutions, a decreasing tendency was shown as the immersion period increases regardless of solution, with a little variation.

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IMPROVEMENT OF FATIGUE LIFE IN POST-WELD COLD WORKED ALUMINUM RESISTANT SPOT WELDS

  • Kim, D.;Blake, D.M.;Ryu, S.J.;Lim, B.S.
    • International Journal of Automotive Technology
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    • v.7 no.5
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    • pp.579-584
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    • 2006
  • Aluminum Resistance Spot Weld(Al RSW) is an enabling technology for body assembly of low mass fraction vehicles. Due to the unreliable durability of spot-welded joints, applications of Al RSW are limited. This study presents experimental investigation on the use of a post-weld cold working process to improve the fatigue strength of Al RSW. The post-weld cold working process includes special shaped indenters that are pressed or driven into the structure to induce compressive residual stresses. The mechanical properties of the post-weld cold worked Al RSW were investigated, including the experimental results of fatigue and micro-hardness tests. Comparisons of the mechanical properties and qualitative results between the as-welded RSW specimens and the post-weld cold worked RSW specimens are discussed. The post-weld cold worked Al RSW samples had an increase in both microhardness and fatigue life.

A study on the aging characteristics for model III watthour meters (보통전력량계(III 형)의 경년변화 특성연구)

  • Kim, Young-Lae;Hong, Sun-Hak;Park, Ku-Perm;Song, Il-Keun
    • Proceedings of the KIEE Conference
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    • 1993.11a
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    • pp.9-12
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    • 1993
  • This study investigated the propriety and the extension of the term of validity about the using watthour meters at present. The subject of study is 1Cent 2W 220V 30(10)A, 1Cent 3W 110V 30(10)A of model III watthour meters. They are the used metes(products in 1984) and the repaired meters(products in 1977) in the end of the period. The investigation is as follows. o Investigation of external appearance o Driving current test o Creeping test o Noise test o Error test o Durability test. Results of the study have been the number of 13.3% exceeded permitting error and the number of 31.3% failed in endurable test of 500 hours. So, the using meters are not suitable to extend the term of validity without the improvement of several characteristics.

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On the Counter Plan of Foundation Method being based on N-Value in the Soft-Ground (연약지반에 있어 N치에 의한 기초공법 대책연구)

  • Lee, Y.H.;Lee, D.M.
    • Journal of Korean Port Research
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    • v.10 no.2
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    • pp.69-90
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    • 1996
  • This study is related to save the bearing capacity from using Meyerhof formula namely, static mechanics formula with the S.P.T(N value) of the soft ground and is to choose the soft ground improvement method by the using of total load for the proper method of the pile foundation and then to design the most suitable pile foundation to fit the actual circumstance. The purpose of this study is calculating the diameter of the pile foundation by static mechanics formula and introducing the optimum design condition from the result of the bearing capacity for using N value of the S.P.T obtained from the deep soft ground about the piles such as P.H.C pile, pipe and cast-in-place pile of big diameter, etc. As above-mentioned, it is considered that the use of P.H.C pile or pipe pile is advisable on the synthetical investigation and that the selection of cast-in-place pile method is desirable in terms of the constructive safety and durability.

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Optimization of design variables of the multi layer bellows using FE-simulation and design of experiment (유한요소해석과 실험계획 법을 활용한 다층관 벨로우즈의 설계변수 최적화)

  • Oh, S.K.;Suh, C.H.;Jung, Y.C.;Kim, D.B.;Sung, J.H.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.277-280
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    • 2008
  • Multi layer bellows are being manufactured for commercial vehicle because of the characteristic of high durability compared with single iaγor bellows used to passenger vehicle. Finite Element Method (FEM) study and optimization about single layer bellows are actively progressed, but FEM study about multi layer bellows which have gap between layer is rarely processed. Therefore, this article presents finite element modeling of multi layer bellows for the improvement of simulation reliability. For the shape optimization of multi layer bellows, design of experiment and Taguchi method are used.

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A Study on the Noise.Vibration Characteristics of Differential Gear according to the Materials (차동기어의 재질별 진동.소음 특성에 관한 연구)

  • 최은오
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.67-75
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    • 1997
  • The noise . vibration characteristics of Hypoid gears which were made from three seperate materials(SCM, TSCM, SNCM) under the identical process were investigated for the sake of durability improvement of differential gear compatible with low level noise gear set. For this study, we developed a rig experimental equipment which can perform close noise.vibration experiment of differential gear. Consequently, we could analyze the noise.vibration characteristics of final reduction gear by materials, and also we observed changes in both metallic structure and hardness according to the materials of pinion gear. In addition to this, the correlation between the vibration of the differential gear and the interior noise of the passenger vehicles was proved by analyzing the results of rig vibration experiment and field noise test.

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The Evaluation and Relaxation of Residual Stress of Steel Cord (Steel Cord 선재의 판류응력 평가 및 완화에 관한 연구)

  • Lee, S.K.;Hwang, W.H.;Kim, B.M.;Bae, C.M.;Lee, C.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.191-194
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    • 2006
  • Recently the quality improvement of the steel cord product is demanded by the tire market. After wire drawing process, produced residual stresses have a harmful effect on the durability of the wire and become the cause which decreases the quality of the product. Therefore, to improve the quality of the steel cord product, the research regarding the method of residual stress relaxation is necessary. To evaluate the quality of the drawn wire, it is important to measure the residual stress, because the residual stress decides a variety of the quality level which is demanded in the drawn wire. This study proposed a residual stress relaxation method in the drawn wire using FE analysis. The validity of the analysis results was verified by nanoindentation test.

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