• Title/Summary/Keyword: impregnated board

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Resin Impregnation of Sawdust Board for Making Woodceramics(II) - Effect of Density and Addition Rate of Phenol Formaldehyde Resin - (우드세라믹 제조용 톱밥보드의 수지함침(II) - 밀도 및 페놀수지 첨가량의 영향 -)

  • Oh, Seung Won;Byeon, Hee Seop
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.5
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    • pp.15-22
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    • 2003
  • This study was carried out to investigate the properties of sawdust board impregnated with phenol resin according to the density and resin content of board. The sawdust board were manufactured to target densities of 0.4, 0.5, 0.6, 0.7 g/cm3 and resin content of 5, 10, 15, 20% made from Pinus densiflora S. et Z., Larix. kaemferi C. and Pinus koraiensis S. et Z. The impregnation process were executed in two ways, the application of vacuum pressure then followed by atmospheric pressure, and the application of vacuum pressure with ultrasonic vibration then followed by atmospheric pressure. The density of impregnated sawdust board increased as density and resin content of sawdust board increased, but impregnation rate decreased. The density, impregnation rate, bending strength and brinell hardness of sawdust board in impregnated vacuum pressure with ultrasonic vibration then nonpressure were higher than those of vacuum pressure then nonpressure. In this results, the impregnation rate is increased in vacuum pressure with ultrasonic vibration then nonpressure, it has affected the properties of sawdust board impregnated with phenol resin.

Resin Impregnation of Sawdust Board for Making Woodceramics (I) - Effect of Impregnation Method and Time on Physical and Mechanical Properties -

  • Oh, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.3
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    • pp.25-32
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    • 2004
  • This research work explored physical and mechanical properties of impregnated sawdust boards from three softwood species (P, densifora, L. kaemferi, and P. koraiensis) with phenol-formaldehyde (PF) resin by various vacuum treatment methods of combining pressure, vacuum, and ultrasonic waves. Simultaneous vacuum and ultrasonic wave treatments with no pressure resulted in the greatest increase in resin content, density, dimensional changes (thickness and length), bending strength, and hardness of impregnated board. This result seemed to be attributed to the ultrasonic wave treatment.

Resin Content and Dimensional Rise in Board Impregnated with Phenol Resin for Making Woodceramics - Effect of Steam Injection Time - (우드세라믹 제조용 석탄산수지 함침보드의 수지 함침율과 치수 증가율 - 증기분사 시간의 영향 -)

  • Oh, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.2
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    • pp.158-164
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    • 2002
  • The properties of new porous carbon materials "Woodceramics" are affected by the characteristics of raw boards. To investigate of density profile and resin contents in impregnated boards, control board and 3 types of steam-injected boards were made by steam injection time, The wood species used for manufacturing boards was Sugi(Cryptomeria japonica). The results are as follows: 1) The density gradient of board after 10 minutes steam injection was the smallest and non-steamed board was largest. 2) The resin content and dimensional rise decreased with increase of board density, and were the largest in board after 10minutes steam injection but there was little difference between boards after 5 and 10 minutes steam injection.

Manufacturing Characteristics of Woodceramics from Thinned Small Logs (II) - Dimensional Change, Weight Change and Compressive Strength -

  • Oh, Seung-Won;Hirose, Takashi;Okabe, Toshihiro
    • Journal of the Korean Wood Science and Technology
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    • v.28 no.4
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    • pp.56-60
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    • 2000
  • A new porous carbon material "woodceramics" was developed by carbonizing wood or woody materials impregnated with thermosetting resin. Steamed board and non-steamed board were made from thinned small log of Aomori Hiba (Thujopsis dolabrata S. et. Z. var. hondae M.). They were impregnated with phenol resin and sintered in a vacuum furnace at $650^{\circ}C$. In this paper, the manufacturing method of woodceramics and changes of dimension, weight and compressive strength were investigated. The changes of dimension, weight and compressive strength depend on the types of board and density.

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Properties of Woodceramics Made from MDF (MDF로 제조된 우드세라믹의 성질)

  • Oh, Seung-Won;Byeon, Hee-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.2
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    • pp.115-120
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    • 2002
  • Woodceramics are new porous carbon materials obtained by burning wood or woody materials impregnated with thermosetting resin in a vacuum furnace. In this paper, the change of dimensions and bending strength of woodceramics which were made from medium density fiberboard have been investigated to examination the possibility of utilization as a woodceramics materials. 1) An increasing rate of dimension in impregnated board increased with increasing resin impregnation rate. And increasing rate of thickness was higher than that of length. 2) When the resin impregnation rate increased, the bending strength of impregnated board had a tendency to increase. 3) The rates of weight loss, length and thickness reduction of woodceramics showed a slight increase with increased burning temperature. 4) The density of woodceramics showed a increase from at 500℃ till at 800℃ with increasing burning temperature but decrease at 1,000℃ 5) When the burning temperature increased, the bending strength of woodceramics had a tendency to increase.

Properties of Sawdust-Rice Husk Mixed Ceramic According to The Rice Husk Mixing Ratios (왕겨의 혼합비율에 따른 톱밥⋅왕겨 혼합세라믹의 성질)

  • Oh, Seung Won
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.4
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    • pp.420-427
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    • 2014
  • The physical and mechanical properties of sawdust-rice husk mixed ceramic were investigated with rice husk mixing ratios. The mixed ceramic board was produced with carbonization and resin impregnated sawdust-rice husk board at high temperature. At the same percentage of resin impregnation condition, density and bending strength of the mixed ceramic board increased with increasing the mixing rates of rice husk, whereas weight loss of the ceramic boards decreased. At the same temperature condition for the carbonization of resin impregnated sawdust-rice husk board, the density and bending strength were the highest with 40% of rice husk mixing ratio.

Electrical Properties of Woodceramics Made from Thinned Logs of Cryptomeria japonica D.DON (삼나무 간벌재로 제조된 우드세라믹의 전기적성질)

  • ;Toshihiro Okabe;Takashi Hirose
    • Journal of the Korea Furniture Society
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    • v.11 no.1
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    • pp.31-36
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    • 2000
  • Woodceramics are new porous carbon materials obtained by carbonization of wood or woody materials impregnated with thermosetting resin in a vacuum furnace. This study examined the electrical properties of woodceramics made from thinned logs of Cryptomeria japonica as a use for electric articles. The summarized results were as follows: 1. The volume resistivity of woodceramics decreased with increasing density of woodceramics made from 3 type board. And the volume resistivity of woodceramics made from non- steamed board was somewhat higher than steamed board. 2. The consumption of electric power of woodceramics decreased with increasing density of woodceramics and resin contents made from 3 type board. And the consumption of electric power of woodceramics made from non-steamed board was somewhat higher than steamed board. 3. When the woodceramics were coated by silicon, the consumption of electric power increased about 7%.

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The Analysis of Thermal Conductivity and Basic Quality Performances of Decoration Wood-based Flooring Board Laminated with PVC Surface Decoration Materials (PVC 표면치장재를 적층한 치장목질마루판의 열특성 및 기초 품질성능 분석)

  • Park, Cheul-Woo
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.1
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    • pp.53-60
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    • 2018
  • For test on flooring board laminated with PVC decoration materials in order to replace the current surface materials such as HPL in decoration wood-based flooring board. the Results of comparison and analysis are as follows: For thermal conductivity, flooring board decorated with PVC did not show huge differences when temperature was rising and lowering compared to the flooring materials laminated with the existing HPL surface materials. It seems the most meaningful results for using it as indoor flooring materials. That is, in Korea where there is the culture focusing on ondol heating, use amount of heat energy and efficiency of flooring materials are very important and sensitive issues, involving immediately with household economy of final consumers, and it might be a criteria to judge basic performances required as flooring materials. As a result of the analysis on mandatory durability test items such as abrasion resistance, absorption width expansion rate, impact resistance, surface hardness, and impact absorption for flooring materials, compared to flooring board laminated with general HPL surface decoration materials, decoration wood-based flooring board laminated with PVC surface decoration materials which is higher abrasion resistance with smaller transformation and has better durability and impact absorption of the surface, is available for actual application as indoor flooring board, and for replacing surface decoration materials impregnated with heat-hardened resion such as HPL.

Manufacturing Characteristics of Wood ceramics from Thinned Small Logs (I) - Resin Impregnation Rate and Bending Strength -

  • Oh, Seung-Won;Hirose, Takashi;Okabe, Toshihiro
    • Journal of the Korean Wood Science and Technology
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    • v.28 no.4
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    • pp.51-55
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    • 2000
  • The woodceramics which are new porous carbon materials were obtained by carbonizing from thinned small log of Aomori HIBA (Thujopsis dolabrata S. et. Z. var. hondae M.) impregnated with phenol resin in a vacuum furnace. During the carbonization process, the resin changes into glassy carbon, which has superior property. The resin impregnation rate and bending strength depend on the types of board and density. In this paper, the manufacturing method of woodceramics made from thinned small logs of Aomori HIBA was introduced and some properties were examined.

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Toxicity Evaluation of the Combustion Products from Synthetic Wood as Internal Finish (건축물 내부 마감재인 합성목재별 연소가스 독성평가)

  • Kim, Jong-Buk;Lee, Si-Young
    • Fire Science and Engineering
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    • v.30 no.2
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    • pp.7-18
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    • 2016
  • This study evaluated the toxicity of the burning gas from the synthetic wood products used in housings or warehouses. The combustion products of five materials, viz. impregnated laminated board, MDF, Douglas fir plywood, core plywood, and Lauan retardant, were analyzed using SEM, FTIR and a Cone Calorimeter. For the Lauan retardant, 256,965 ppm of carbon dioxide ($CO_2$) and 1,475 ppm of sulfur dioxide ($SO_2$) were measured, which are 2.5 times and 3.6 times as high as their lethal concentrations of 100,000 ppm and 400 ppm, respectively. For the impregnated laminated board, 1,569 ppm of nitrogen dioxide ($NO_2$) was measured, which is 6 times as high as its lethal concentration of 250 ppm. For MDF, 795 ppm of ammonia ($NH_3$) was measured, which is higher than its lethal concentration of 750 ppm. As a result, most internal-finishes generated toxic combustion products at levels higher than their lethal concentrations, which underlines the importance of the selection and manufacturing of internal-finish materials.