• Title/Summary/Keyword: impact testing

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Development the Test System of Impact Energy Using the Pressure Variation in Closed Vessel for Hydraulic Breaker (밀폐용기내 압력변화를 이용한 유압식 브레이커의 타격에너지 시험법 개발)

  • Lee, Geun-Ho;Lee, Yong-Beom;Lee, Gi-Yong
    • 연구논문집
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    • s.32
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    • pp.45-53
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    • 2002
  • Hydraulic breaker attached excavator generally used for the destroying and disassembling of buildings, crashing road pavement, breaking rocks at quarry and etc. The developed breaker are determined their own destructive force and number of impact by the input hydraulic flow rate and pressure than the operating conditions, In this study, the characteristics of pressure variation in closed vessel is invested for testing the impact energy of hydraulic breaker. To test the impact energy, the test system is designed as a mechanism consisted with a hydraulic cylinder, main base, pressure sensor, LVDT, data acquisition system and etc.. The developed test system is applied to measure the impact energy for hydraulic breaker. The proposed testing method could be applied for conventional impact test and the control system evaluation for hydraulic breakers.

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A Study on the Stiffness of a 13degree-type Impact Tester for Aluminum Wheels (자동차용 휠(wheel)의 충격해석 신뢰도 향상을 위한 13도법 충격시험기의 강성 연구)

  • Ko, Kil-Ju;Kim, Man-Seob;Song, Hyun-Woo;Yang, Chang-Geun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.12-19
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    • 2006
  • It is positively necessary to study on the stiffness of a 13degree-type impact tester in order to improve the fracture prediction of impact testing in wheels using FE(finite-element) analysis. The 13degree-type impact tester consists of an impact striker, a wheel fixer, a steel plate, and four cylindrical rubbers. Important parts of the tester are the steel plate and four cylindrical rubbers which play a role of absorbing impact energy during impact testing. Because of these buffers, the RF(reaction force) variation of the lower part in the 13degree-type impact tester showed the tendency like a damped harmony oscillation during impact testing. In order to investigate the stiffness of a 13degree-type impact tester, this work measured each stiffness of a steel plate and cylindrical rubbers. The stiffness of a cylindrical rubber was measured using a compressive tester. On the other hand, the stiffness of a steel plate was predicted by simulating experimental method using FE analysis.

Effects of the sound field characteristics of the receiving room on heavy-weight impact sound measurement generated by impact ball (임팩트 볼에 의한 중량충격음 측정에 있어서 수음실 음장특성의 영향)

  • Yoo, Seung-Yup;Lee, Sin-Young;Jeong, Young;Jeon, Jin-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.622-625
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    • 2006
  • This study is a fundamental investigation for standardization of the heavy-weight floor impact measuring method by the impact ball. The distribution chrematistics of floor impact sound level and reverberation time in a receiving room of the testing building for floor impact sound were measured with variations of number and arrangement of the sound-absorbing materials. Total 8 cases were investigated. The distribution of the floor impact sound level($L_{i,\;Fmax}$) was measured at 30 points with same intervals. The absorption coefficient of the room is 0.10 in case of installation of 6 absorbing materials and 0.02 in case of non-installation. The distribution shape of the impact sound pressure level was similar to the result of the bang machine driving at the measured frequency range. However, the overall reduction of the impact sound level investigated in the 125 to 500 Hz shows that the sound absorption characteristics of the receiving room actually affects the result of the heavy-weight impact measurement.

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Acceleration Signal Characteristics of Steel Plate Impacted by Metallic Loose Parts (금속파편충격에 의한 강판의 가속도신호 특성)

  • Sung, K.Y.;Yoon, Y.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.2
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    • pp.21-29
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    • 1992
  • Acceleration signal characteristics of a steel plate, impacted by steel balls, were studied in an attempt to apply the experimental results to the impact location and mass estimation of metallic loose parts in the cooling system of nuclear power plants. Experimental results show that the variation of maximum acceleration amplitude and impact contact time due to the change of ball mass and impact velocity can be well explained by the Hertz impact theory. The frequency spectral pattern shifted slightly in spite of the increase of impact velocity and impact location. Ball mass, however, strongly affected the frequency spectral pattern. Hence the frequency spectrum can be used for estimation of the mass of unknown loose parts in the cooling system.

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Evaluation of the Dynamic Modulus by using the Impact Resonance Testing Method (비파괴충격파 시험법을 이용한 동탄성계수 평가)

  • Kim, Dowan;Jang, ByungKwan;Mun, Sungho
    • International Journal of Highway Engineering
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    • v.16 no.3
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    • pp.35-41
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    • 2014
  • PURPOSES : The dynamic modulus for a specimen can be determined by using either the non-destructed or destructed testing method. The Impact Resonance Testing (IRT) is the one of the non-destructed testing methods. The MTS has proved the source credibility and has the disadvantages which indicate the expensive equipment to operate and need a lot of manpower to manufacture the specimens because of the low repeatability with an experiment. To overcome these shortcomings from MTS, the objective of this paper is to compare the dynamic modulus obtained from IRT with MTS result and prove the source credibility. METHODS : The dynamic modulus obtained from IRT could be determined by using the Resonance Frequency (RF) from the Frequency Response Function (FRF) that derived from the Fourier Transform based on the Frequency Analysis of the Digital Signal Processing (DSP)(S. O. Oyadigi; 1985). The RF values are verified from the Coherence Function (CF). To estimate the error, the Root Mean Squared Error (RMSE) method could be used. RESULTS : The dynamic modulus data obtained from IRT have the maximum error of 8%, and RMSE of 2,000MPa compared to the dynamic modulus measured by the Dynamic Modulus Testing (DMT) of MTS testing machine. CONCLUSIONS : The IRT testing method needs the prediction model of the dynamic modulus for a Linear Visco-Elastic (LVE) specimen to improve the suitability.

Evaluation of the Joint Strength of Lead-free Solder Ball Joints at High Strain Rates (고속 변형률 속도에서의 무연 솔더 볼 연결부의 강도 평가)

  • Joo, Se-Min;Kim, Taek-Young;Lim, Woong;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.27 no.6
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    • pp.7-13
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    • 2012
  • A lack of study on the dynamic tensile strengths of Sn-based solder joints at high strain rates was the motivation for the present study. A modified miniature Charpy impact testing machine instrumented with an impact sensor was built to quantitatively evaluate the dynamic impact strength of a solder joint under tensile impact loading. This study evaluated the tensile strength of lead-free solder ball joints at strain rates from $1.8{\times}10^3s^{-1}$ and $8.5{\times}10^3s^{-1}$. The maximum tensile strength of the solder ball joint decreases as the load speed increases in the testing range. This tensile strength represented that of the interface because of the interfacial fracture site. The tensile strengths of solder joints between Sn-3.0Ag-0.5Cu and copper substrate were between 21.7 MPa and 8.6 MPa in the high strain range.

Development of the Hydraulic Pressure Transducer System for Testing the Impact Energy of Hydraulic Breaker (유압 브레이커의 타격 에너지 측정을 위한 유압 변환장치 개발)

  • 이근호;이용범;정동수
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.154-160
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    • 2004
  • Hydraulic breaker of excavator has been used for the destruction and disassembling of buildings, crashing road pavement, breaking rocks at quaky and etc. The performance of breakers is evaluated their own destructive force and the number of impact by input hydraulic flow rate and pressure on the operating conditions. Because hydraulic breakers generate high impact energy, the accurate measurement of the impact force has been facing a technical challenge. In this study, the hydraulic pressure transducer system was developed based on the characteristics of pressure variation in closed vessel fur testing the impact energy. The hydraulic pressure transducer system is consisted with a hydraulic cylinder, main base, pressure & temperature sensors, LVDT, data acquisition system and etc. The developed hydraulic pressure transducer system was applied to measure the impact energy for hydraulic breaker. The measured impact force was 438.8 kgf.m within the designed impact force bounds. The developed hydraulic pressure transducer system as a simple tester could be applied to measure the impact force and the number of impact.

An Enhancement of Multi-Dof Frequency Response Spectrum from Impact Hammer Testing (충격 햄머 실험에서 다자유도 주파수 응답 스펙트럼의 개선)

  • Ahn, Se-Jin;Jeong, Weui-Bong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.363.2-363
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    • 2002
  • The spectrum of impulse response signal from an impulse hammer testing is widely used to obtain frequency response function(FRF) of the structure. However the FRFs obtained from impact hammer testing have not only leakage errors but also finite record length errors when the record length for the signal processing is not sufficiently long. The errors cannot be removed with the conventional signal analyzer which treats the signals as if they are always steady and periodic. (omitted)

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The Study on the Axial Collapse Characteristics of Composite Thin-Walled Members for Vehicles (차체구조용 복합재 박육부재의 축압괴 특성에 관한 연구)

  • 김영남;차천석;양인영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.195-200
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    • 2001
  • Composites have wide applications in aerospace vehicles and automobiles because of the inherent flexibility in their design for improved material properties. Composite tribes in particular, are potential candidates for their use as energy absorbing elements in crashworthiness applications due to their high specific energy absorbing capacity and the stroke efficiency. Their failure mechanism however is highly complicated and rather difficult to analyze. This includes fracture in fibres, in the matrix and in the fibre-matrix interface in tension, compression and shear. The purpose of this study is to investigate the energy absorption characteristics of CFRP(Carbon Fiber Reinforced Plastics) tubes on static and impact tests. Static compression tests have been carried out using the static testing machine and impact tests have been carried out using the vertical crushing testing machine. Interlaminar number affect the energy absorption capability of CFRP tubes. Also, theoretical and experimental have the same value.

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An Experimental Study on the Impact Collapse Characteristics of CFRP Composite Circular Structures (탄소섬유강화 복합재료 원통부재의 충격압궤특성에 관한 실험적 연구)

  • 김영남;양현수
    • Journal of the Korea Safety Management & Science
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    • v.3 no.1
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    • pp.127-137
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    • 2001
  • Because of the inherent flexibility in their design for improved material properties, composites have wide applications in aerospace vehicles and automobiles. The purpose of this study is to investigate the energy absorption characteristics of CFRf (Carbon Fiber Reinforced Plastics) tubes on static and impact tests. Static compression tests have been carried out using the static testing machine(Shin-gang buckling testing machine) and impact compression tests have been carried out using the vertical crushing testing machine. When such tubes were subjected to crushing loads, the response is complex and depends on the interaction between the different mechanisms that control the crushing process. The collapse characteristics and energy absorption were examined. Trigger and interlaminar number affect the energy absorption capability of CFRP tubes.

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