• Title/Summary/Keyword: hypereutectic

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Low streee Abrasive Wer mechanism of the Iron/Chromium Hardfacing Alloy (저응력하의 철/크롬 올버레이합금의 긁힘마모기구)

  • 백응률
    • Journal of Welding and Joining
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    • v.16 no.2
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    • pp.73-83
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    • 1998
  • This study investigated the relationships between the microstructure and the wear resistance of hardfaced iron/chromium alloys to examine the low stress abrasive wear mechanism. The effects of volume fraction of reinforcing phases(chromium carbide and eutectic phase) were studied. The alloys were deposited once or twice on a mild steel plate using a self-shielding flux cored arc welding process. The low stress abrasion resistance of he alloys against dry sands was measured by the Dry Sand/Ruber Wheel Abrasion Tester (RWAT). The wear resistance of hypoeutectic alloys, below 0.36 volume fraction of chromium-carbide phase (VFC), behaved as Equal Pressure Mode (EPM) for the inverse rule of mixture whereas the wear resistance of hypereutectic alloys, above 0.36 VFC, represented Equal Wear Mode (EWM) for the linear rule of mixture.

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A Study on the Improving the Casting Yield of the Ductile Iron Castings (구상흑연주철의 주조회수율 향상방안에 관한 연구)

  • Bang, Hee-Jang;Lee, Yeong-Sang;Kim, Dong-Ok
    • Journal of Korea Foundry Society
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    • v.2 no.2
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    • pp.18-30
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    • 1982
  • For the purpose of improving the casting yields of ductile iron castings, the casting conditions for riserlese design were investigated with 150mm cube. As the important casting conditions, chemical composition, pouring temperature, mold rigidity and cooling rate were confirmed. 1. We could obtain the sound castings with the hypereutectic ductile iron. 2. In order to reduce liquid contraction, the pouring temperature should be low as much as possible 3. We could obtain the sound castings through using the rigid mold without mold cavity deformation 4. The modulus of the castings should be 2.5cm one or larger.

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Effects of Si Content and Melt Treatment on the Fluidity of Al-Si Alloy during Squeeze Casting (알루미늄 - 규소 합금의 용탕단조시 유동도에 미치는 규소 함량 및 용탕 처리의 영향)

  • Lee, Hag-Ju;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.26 no.6
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    • pp.241-248
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    • 2006
  • The effects of silicon content and melt treatment on the fluidity of Al-Si alloys during squeeze casting were investigated. The fluidity of Al-3.0 wt%Si alloy was found to be lower than that of Al-1.0 wt%Si and the fluidity of the alloy with more than 3.0 wt%Si increased with the silicon content upto 13.0 wt% and rather decreased with15.0 wt%. The fluidity was also increased by the separated treatment of grain refinement or eutectic modification, and even more by the simultaneous treatment of both. The fluidity of hypereutectic alloy was increased by the refinement of primary silicon particle.

A Study on the Characteristics of Microstructures in the Semi-solid State of Aluminum Powder Alloys (알루미늄 분말 합금의 반응고 미세조직 특성 연구)

  • Lee, Sang-Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.21 no.4
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    • pp.205-212
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    • 2008
  • Characteristics of microstructures, mechanical properties and formability of two Al-20Si-5Fe-2Ni alloys produced by gas atomizing (P/M) and spray forming (S/F) respectively were compared at temperatures up to $560^{\circ}C$. Room temperature hardness values and tensile strengths of both alloys were increased in accordance with temperature after heat treatment above $300^{\circ}C$. The highest values of hardness and tensile strength of both alloys were obtained at $490^{\circ}C$. It was interpreted that increase in hardness and tensile strength according to heating temperature between $300{\sim}490^{\circ}C$ was mainly related to increase in internal stress between Al matrix and reprecipitated particles. S/F alloys showed better formability and wear property than P/M alloys due to the homogenity of microstructures above $300^{\circ}C$.

Evolution on Microstructure and Mechanical Property of Ti65Fe35 Hypereutectic Alloys by Adding Low Melting Temperature Elements (저융점 원소의 첨가에 따른 Ti65Fe35 과공정 합금의 미세구조와 기계적 특성의 변화)

  • Hwang, Yun Jung;Hong, Sung Hwan;Kim, Jeong Tae;Kim, Young Seok;Park, Hae Jin;Kim, Hee Jin;Jeong, Yeon Beom;Lee, Young Hoon;Kim, Ki Buem
    • Korean Journal of Materials Research
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    • v.27 no.10
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    • pp.557-562
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    • 2017
  • The microstructural evolution and modulation of mechanical properties were investigated for a $Ti_{65}Fe_{35}$ hypereutectic alloy by addition of $Bi_{53}In_{47}$ eutectic alloys. The microstructure of these alloys changed with the additional BiIn elements from a typical dendrite-eutectic composite to a bimodal eutectic structure with primary dendrite phases. In particular, the primary dendrite phase changed from a TiFe intermetallic compound into a ${\beta}$-Ti solid solution despite their higher Fe content. Compressive tests at room temperature demonstrated that the yield strength slightly decreased but the plasticity evidently increased with an increasing Bi-In content, which led to the formation of a bimodal eutectic structure (${\beta}$-Ti/TiFe + ${\beta}$-Ti/BiIn containing phase). Furthermore, the (Ti65Fe35)95(Bi53In47)5 alloy exhibited optimized mechanical properties with high strength (1319MPa) and reasonable plasticity (14.2 %). The results of this study indicate that the transition of the eutectic structure, the type of primary phases and the supersaturation in the ${\beta}$-Ti phase are crucial factors for controlling the mechanical properties of the ultrafine dendrite-eutectic composites.

Microstructure and Mechanical Properties of Hypereutectic Al-Si Alloy Bars Processed via Horizontal Continuous Casting (수평연속주조한 과공정 Al-Si합금 소경봉의 미세조직 및 기계적성질)

  • Kim, Wan-Chul;Park, Ji-Ha;You, Bong-Sun;Park, Won-Wook
    • Journal of Korea Foundry Society
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    • v.17 no.6
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    • pp.585-591
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    • 1997
  • Hyper-eutectic Al-17.5wt%Si alloy bars of 25 mm in diameter were produced by horizontal continuous casting process. Effect of both casting speed and primary Si refiner (AlCuP) on microstructure and mechanical properties of the alloy have been investigated. With increasing a weight fraction of AlCuP, the average primary Si size decreased down to $20 {\mu}m$. On the contrary, there was no notable changes of microstructure and primary Si size according to the casting speed in the experimental range of this study, indicating that the cooling rate should be increased to optimize and refine microstructure and primary Si size. The experimental results including hardness, tensile strength and wear resistance tests of the processed alloy bars showed a good possibility to develop the high performance wear resistant Al-Si alloy.

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Basic Research for Development of Hypereutectic Al-Si Alloyed Cylinder Block Bore by Plasma Spraying System for Internal Diameters (내경 플라즈마 용사법에 의한 과공정 Al-Si 합금의 실린더 블록 보어 개발을 위한 기초연구)

  • Kim, Byeong-Hui;Lee, Hyeong-Geun;Kim, Hye-Seong
    • Korean Journal of Materials Research
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    • v.11 no.11
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    • pp.965-971
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    • 2001
  • The objective of this study is to investigate the characteristics - microstructure, hardness, adhesive strength and friction coefficient - of the coatings with aging - treatment after optimizing internal- plasma spraying parameters for Al-30wt%Si powder as a basic research to manufacture the cylinder block bore for Al engine composed of Al-30wt%Si alloy on Al alloy, The optimum internal-plasma spraying parameters of Al-30wt%Si alloy are summarized as follows: voltage: 37.5V, current: 160A, working distance: 25mm, gun traverse speed: 4.5mm/s, rotating speed: 518m/min. The primary Si particles grew aggressively with increasing heat-treating temperature. The hardness of the as-sprayed coating was about Hv=275 but this value was abruptly decreased with increasing heat-treating temperature. And average friction coefficient of the coating was below 0.08 after heat treatment for 48h at $175^{\circ}C$.

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Conservation of the Iron Vessel (철제용기의 보존처리)

  • Park, Haksoo;Choi, Heeyoon;Kim, Woohyun;Kwon, Hyuknam
    • Conservation Science in Museum
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    • v.5
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    • pp.17-22
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    • 2004
  • The metal vessel which was excavated during the Japanese rule and separated into many pieces was conserved. The relic was stabilized through conservation treatment, and its original shape was restored. After the conservation treatment, it was discovered that the metal vessel has the bottom part and a catch near the mouth and was made in a streamline shape which becomes narrower inward. Radiographic examination test revealed many pores which were produced during the process of casting. It was found through the analysis of the metal structure that the material used was hypereutectic white cast iron with primary graphites.

Effects of Sintering Temperature and Atmosphere on Densification of Hypereutectic Al-Si Alloy Powders (Al-20Si-5.5Fe-1.2Mg-0.5Mn 합금분말의 치밀화에 미치는 소결온도와 분위기의 영향)

  • Lee, Jae-Wook;Park, Sang-Bin;Yang, Sang-Sun;Kim, Yong-Jin
    • Journal of Powder Materials
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    • v.15 no.3
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    • pp.196-203
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    • 2008
  • The densification behavior of Al-20Si-5.5Fe-1.2Mg-0.5Mn powders was investigated through micro-structure analysis of sintered specimens. The specimens sintered in vacuum or in high purity (99.999%) nitrogen showed porous near-surface microstructures. The densification of near-surface part was enhanced by means of ultra-high purity (99.9999%) nitrogen atmosphere. The relationship between slow densification and oxide surfaces of Al alloy powders was discussed. And the effects of Mg addition, nitrogen gas, and humidity on densification were discussed. In addition, the rapid growth of primary Si crystals above the critical temperature was reported.

Effect of Solidification Condition of Sublimable Vehicles on the Pore Characteristics in Freeze Drying Process (동결건조 공정에서 동결제의 응고조건이 기공특성에 미치는 영향)

  • Suk, Myung-Jin;Kim, Ji Soon;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.21 no.5
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    • pp.366-370
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    • 2014
  • The present study demonstrates the effect of solidification condition on the pore structure in freeze drying process using the slurries of CuO/sublimable vehicles. Camphene and Camphor-45 wt% naphthalene based slurries with 14 vol% CuO powder were frozen into a mold at $-25^{\circ}C$, followed by sublimation at room temperature. The green bodies were hydrogen-reduced and sintered at $500^{\circ}C$ for 1 h. The porous Cu specimen, frozen the CuO/camphene slurry into the heated mold of the upper part, showed large pores with unidirectional pore channels and small pores in their internal wall. Also, it was observed that the size of large pores was decreasing near the bottom part of specimen. The change of pore structure depending on the freezing condition was explained by the nucleation behavior of camphene crystals and rearrangement of solid powders during solidification. In case of porous Cu prepared from CuO/Camphor-naphthalene system, the pore structure exhibited plate shape as a replica of the original structure of crystallized vehicles with hypereutectic composition.