• 제목/요약/키워드: hydrostatic spindle

검색결과 34건 처리시간 0.023초

동력전달요소에 따른 유정압 주축의 회전정밀도에 관한 연구 (Effects of the Power Transmission Units on the Rotational Accuracy of A Hydrostatic Spindle)

  • Park, C.H.;Ryu, G.W.;Jung, Y.G.
    • 한국정밀공학회지
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    • 제12권2호
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    • pp.59-68
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    • 1995
  • In this study, the effects of the power transmission units on the rotational accuracy are investigated experimentally in a hydrostatic spindle. The effects of warm up time, unbalancing and the position of measuring sensor are pre-examined for the determination of measuring conditions. The misalignment of the power transmission units and the vibration excited by the fluctuation of belt are considered as the dominant parameters of error motion. The variation and scatter of run out at the range of 0 to 3,000rpm in rotational speed are appropriated for the camparison of availabilities of the transmission units to precision spin- dles.

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초정밀 CNC 센터리스 연삭기 개발 (The Development of Ultra-precision Centerless Grinding Machine)

  • 조순주;;윤종식;조창래
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.557-558
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    • 2006
  • In this study, the ultra precision centerless grinder for ferrule grinding was designed. As the good-qualified ferrule is required a precise and fine grinding, grinding machine for ferrule must have a high accuracy and a sufficient stiffness. The centerless grinder is composed of the high damping concrete bed, grinding wheel spindle unit, regulating wheel spindle unit, feeding table and dressing unit. For a newly developed centerless grinder, hydrostatic system with high precision feeding and high stiffness was proposed.

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경면가공용 고정밀CNC 선반 개발 (Development of A Precision CNC Lathe for mirror surface)

  • 박천홍;이후상;신영재;이군석;김상환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.646-650
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    • 1996
  • In this paper, A hydrostatic bearing spindle for high precision machining and a motor built-in spindle for high speed machining are developed toobtain the high precision machining accuracy of the prototype lathe. The sliding bearing with fluoric resin (turcite) pad is adopted for improving the damping charateristics of guide ways. The funning accuracy of moving elements isestimated to confirm the validity of application on the prototype; the high precision CNC lathe. The surface roughness of Cupper and Aluminum machined by the hydrostatic spindle are 0.07 .mu. m and 0.10 .mu. mRmax. The surface roughness of Aluminium machined by the built-in spindle are 0.10 .mu. mRmax. From this results, it is venified that the prototype lathe is effective to high precision maching.

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진원형 정수압 베어링의 해석 및 실험적 고찰 (Analysis and Experimental Investigation of Cylindrical Hydrostatic Bearing)

  • 문호지;한동철
    • Tribology and Lubricants
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    • 제6권1호
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    • pp.57-67
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    • 1990
  • For increasing the performance of Machine tools, the improvement of the static and dynamic characteristics of spindle bearing is important. In this paper are the static characteristics, the pressure distribution, friction force and outlet flow rate, and the dynamic characteristics stiffness and damping coefficient, of a cylindrical hydrostatic journal bearing with multi oil pockets are analyzed.

무심연삭기 주축계의 설계 및 성능평가 (Design and Performance Evaluation of a Spindle System for Centerless Grinding Machine)

  • 박천홍;황주호;조순주;조창래
    • 한국정밀공학회지
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    • 제22권11호
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    • pp.142-150
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    • 2005
  • Design and performance evaluation of a spindle system which was composed of a grinding spindle and a regulating spindle for the centerless grinding of ferrule were performed in this paper. Layout and details of spindle system were designed and hydrostatic bearings for spindles were also designed. Prototype of spindle system was developed and its availabilities to machine the ferrule were discussed using the experimental results on the spindle stiffness of each spindle, loop stiffness, rotational accuracy and thermal characteristics. Loop stiffness of the spindle system was $130\;N/{\mu}m$, which was enough to machine the ferrule. Rotational accuracies of each spindle were about $0.2{\mu}m$ at the primary speed of 2,300 rpm(grinding spindle) and 300 rpm(regulating spindle). Temperature rises at the same speed were about $4.4\~4.7^{\circ}C$ in the case of grinding spindle and $1.8^{\circ}C$ in the case of regulating spindle, which agreed well with the designed value. From these results, it was estimated that the prototype of spindle system had enough performances for the centerless grinding machine to machine the ferrule.

대형 선박엔진 크랭크샤프트 가공용 복합가공기 기술 개발 (Development of a Multi-Tasking Machine Tool for Machining Large Scale Marine Engine Crankshafts and Its Design Technologies)

  • 안호상;조용주;최영휴;이득우
    • 한국정밀공학회지
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    • 제29권2호
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    • pp.139-146
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    • 2012
  • A multi-tasking machine tool for large scale marine engine crankshafts has been developed together with design technologies for its special devices. Since work pieces, that is, crankshafts to be machined are big and heavy; weight of over 100 tons, length of 10 m long, and diameter of over 3.5 m, several special purpose core devices are necessarily developed such as PTD (Pin Turning Device) for machining eccentric pin parts, face place and steady rest for chucking and resting heavy work pieces. PTD is a unique special purpose device of open-and-close ring typed structure equipped with revolving ring spindle for machining eccentric pins apart from journal. In order to achieve high rigidity of the machine tool, structural design optimization using TMSA (Taguch Method based Sequential Algorithm) has been completed with FEM structural analysis, and a hydrostatic bearing system for the PTD has been developed with theoretical hydrostatic analysis.

경면가공용 고정밀 CNC 선반 개발 (Development of a high precision CNC lathe for mirror surface machining)

  • 박청홍;이후상;신영재;이군석;김춘배
    • 한국정밀공학회지
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    • 제14권3호
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    • pp.82-88
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    • 1997
  • In this paper, the development of a precision CNC lathe prototype for mirror surface machining is presented. To obtain high precision machining accuracy, a hydrostatically supported precision spindle and a sliding guideway with turcite pad are adopted as the motion elements. The machining accuracy of the prototype machine, and the motional accuracy of its motion elements are tested and evaluated to confirm the validity of the application of these elements on the prototype. The hydrostatic spindle shows 0.09 .mu. m of rotational accuracy and the guideway shows about 0.8 .mu. m/170mm of horizontal straightness. The sur- face roughness of cupper and aluminium cylinder machined by the prototype machine with diamond tool are 0.07 .mu. m and 0.10 .mu. m Rmax respectively. From these results, it is verified that the prototype lathe is avail- able for high precision machining.

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자기보상형 유정압저어널베어링의 기본특성 (Basic Characteristics of a Self-Compensated Hydrostatic Journal Bearing)

  • 박천홍;이영준;홍성욱;이후상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.227-230
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    • 2004
  • A self-compensated water-hydrostatic bearing has advantages in bearing stiffness. In this paper, the mechanism is applied to hydrostatic journal bearing for achieving the high bearing stiffness. The finite element method is applied to analyze the load characteristics of the self-compensated journal bearing. From the analyzed results, it is confirmed that though the self-compensated journal bearing has higher load capacity and stiffness than conventional fixed capillary journal bearing, the merit is decreased in the case of high eccentricity, that is, a spindle system with self-compensated journal bearing must be designed to have the load capacity large enough. For improving the practicality, a rectangular type capillary is introduced and discussed. Theoretically analyzed results show that it has more advantages than the conventional annular type capillary in the practical usage. The experimental verification on the analysis method is performed, and the experimental results show good agreement with theoretical results.

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자기 보상형 유정압 저어널 베어링의 기본 특성 (Basic Characteristics of a Self-Compensated Hydrostatic Journal Bearing)

  • 박천홍;이영준;홍성욱;이후상
    • 한국정밀공학회지
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    • 제22권5호
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    • pp.159-166
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    • 2005
  • A self-compensated water-hydrostatic bearing is well known to have advantages in stiffness. In this paper, its concept is extended to a hydrostatic journal bearing for achieving higher stiffness. The finite element method is applied to analyze the load characteristics of the self-compensated hydrostatic journal bearing. The analysis results reveal that the self-compensated journal bearing has higher load capacity and higher stiffness than conventional, fixed capillary journal bearings. and that this benefit degrades in the case of high eccentricity. Thus, a spindle system with self-compensated journal bearings must be designed to ensure a sufficiently large load capacity. A rectangular type capillary is also introduced with consideration of the practical application of the self-compensated hydrostatic journal bearing. Theoretical analysis results show that the rectangular type capillary is more beneficial than conventional annular type capillaries in practical use. The experimental verification on the analysis method is made to show that the experimental results are in good agreement with theoretical results.