• 제목/요약/키워드: hydrogen induced cracking

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수소유기균열 저항성 평가방법 (Evaluation Method for the Resistance to Hydrogen Induced Cracking)

  • 김희진;박영록;유희수
    • Journal of Welding and Joining
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    • 제22권2호
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    • pp.8-12
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    • 2004
  • 지하로부터 채굴되는 천연가스의 황화수소(H$_2$S)가스 농도가 일정 수준 이상이면 이를 사우어가스(sour gas)분위기라고 하는데, 이러한 부식성 분위기에 강재가 노출되면 강재 내부에 수소유기균열(hydrogen induced cracking)이 발생할 위험성이 높아진다.(중략)

수소유기균열 저항성 평가기준 (Evaluation Criteria for the Resistance to Hydrogen Induced Cracking)

  • 김희진
    • Journal of Welding and Joining
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    • 제22권3호
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    • pp.9-13
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    • 2004
  • 지하로부터 채굴되는 천연가스의 황화수소가스 농도가 일정 수준 이상이면 이를 사우어가스(sour gas)분위기라고 하는데, 이러한 분위기에 강재가 노출되면 수소유기균열(hydrogen induced cracking, 이하 'HIC균열'이라고 함)이 발생할 위험성이 높아진다.(중략)

Effect of $H_2S$ Partial Pressure and pH of Test Solution on Hydrogen Induced Cracking of High Strength Low Alloy Steels

  • Kim, Wan Keun;Koh, Seong Ung;Kim, Kyoo Young;Yang, Boo Young;Jung, Hwan Kyo
    • Corrosion Science and Technology
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    • 제4권6호
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    • pp.236-241
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    • 2005
  • Hydrogen induced cracking (HIC) is one of the hydrogen degradation phenomena of linepipe steels caused by $H_2S$ gas in the crude oil or natural gas. However, NACE TM0284-96 standard HIC test method is hard to satisfy the steel requirements for sour service application since it uses more severe environmental conditions than actual conditions. Therefore, in order to use steels effectively, it is required to evaluate HIC resistance of steels in the practical range of environmental severity. In this study, HIC resistance of two high strength low alloy (HSLA) steels being used as line pipe steels was evaluated in various test solutions with different $H_2S$ pressures and pH values. The results showed that the key parameter affecting crack area ratio (CAR) is $H_2S$ partial pressure of test solution when the pH value of test solution is not over 4. Hydrogen diffusivity was not a constant value, but it was rather affected by the hydrogen ion concentration (pH value) in the solution.

EFFECT OF CYCLIC STRAIN RATE AND SULFIDES ON ENVIRONMENTALLY ASSISTED CRACKING BEHAVIORS OF SA508 GR. 1A LOW ALLOY STEEL IN DEOXYGENATED WATER AT 310℃

  • Jang, Hun;Cho, Hyun-Chul;Jang, Chang-Heui;Kim, Tae-Soon;Moon, Chan-Kook
    • Nuclear Engineering and Technology
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    • 제40권3호
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    • pp.225-232
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    • 2008
  • To understand the effect of the cyclic strain rate on the environmentally assisted cracking behaviors of SA508 Gr.1a low alloy steel in deoxygenated water at $310^{\circ}C$, the fatigue surface and a sectioned area of specimens were observed after low cycle fatigue tests. On the fatigue surface of the specimen tested at a strain rate of 0.008 %/s, unclear ductile striations and a blunt crack tip were observed. Therefore, metal dissolution could be the main cracking mechanism of the material at this strain rate. On the other hand, on the fatigue surfaces of the specimens tested at strain rates of 0.04 and 0.4 %/s, brittle cracks and flat facets, which are evidences of the hydrogen induced cracking, were observed. In addition, a tendency of linkage between the main crack and the micro-cracks was observed on the sectioned area. Therefore, at higher strain rates, the main cracking mechanism could be hydrogen induced cracking. Additionally, evidence of the dissolved MnS inclusions was observed on the fatigue surface from energy dispersive x-ray spectrometer analyses. Thus, despite the low sulfur content of the test material, the sulfides seem to contribute to environmentally assisted cracking of SA508 Gr.1a low alloy steel in deoxygenated water at $310^{\circ}C$.

후육 용접 강관의 HIC 저항성 평가 (Evaluation of HIC Resistance for Thick-wall Welded Pipe)

  • 서준석;김희진;유회수
    • Journal of Welding and Joining
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    • 제23권3호
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    • pp.34-39
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    • 2005
  • It is required for the steel materials used in the sour environment to have sufficient resistance to hydrogen induced cracking(HIC). For line pipe steels, HIC resistance could be varied during pipe making process due to the large plastic deformation applied in the thick-wall pipe. In order to figure out such effect, HIC tests were performed not only in the plate condition but in the pipe condition and their results were compared in terms of cracking ratio. Test results demonstrated a detrimental effect of plastic deformation to HIC resulting in a substantial increase in the cracking ratio after pipe forming process. All of the cracks found in the pipe material were located in the outer layer of pipe where the tensile strain was resulted during pipe forming stage. In order to understand the HIC resistance of the pipe but in the plate condition, it was suggested to pre-strain the plate to some extent before the HIC test.

시편 예열 온도가 FCW 용착금속의 확산성 수소량에 미치는 영향 (Effect of Preheat Temperature on Diffusible Hydrogen Content in Weld Metal Deposited using Flux Cored Wire)

  • 김동윤;황인성;김동철;강문진
    • Journal of Welding and Joining
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    • 제32권2호
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    • pp.18-21
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    • 2014
  • Cold cracking of weldment is one of the most serious welding problems. A sufficient quantity of diffusible hydrogen, a residual stress, and a sensitive microstructure are the causes of cold cracking. Removal of any one of these factors can be used to prevent cold cracking. Application of flux cored arc welding process is increasing due to high productivity and easiness of welding. In addition, to prevent cold cracking in the HAZ or weldment, preheat temperature and interpass temperature have to be controlled. In this study, the effect of preheat temperature on the levels of diffusible hydrogen in the weld metal deposited using flux cored wire was examined. The levels of preheat temperature of base metal specimen were ambient temperature, 50, 100 and $150^{\circ}C$ respectively. The result showed that the increase of preheat temperature was a linear relationship with reduction of diffusible hydrogen content in weldment.

Effect of Microstructure on Hydrogen Induced Cracking Resistance of High Strength Low Alloy Steels

  • Koh, Seong Ung;Jung, Hwan Gyo;Kim, Kyoo Young
    • Corrosion Science and Technology
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    • 제6권4호
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    • pp.164-169
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    • 2007
  • Hydrogen induced cracking (HIC) was studied phenomenologically and the effect of microstructure on HIC was discussed for the steels having two different levels of nonmetallic inclusions. Steels having different microstructures were produced by thermomechanically controlled processes (TMCP) from two different heats which had the different level of nonmetallic inclusions. Ferrite/pearlite (F/P), ferrite/acicular ferrite (F/AF), ferrite/bainite (F/B) were three representative microstructures for all tested steels. For the steels with higher level of inclusions, permissible inclusion level for HIC not to develop was different according to steelmicrostructure. On the contrary, HIC occurred also at the martensite/austenite (M/A) constituents regardless of steel microstructure when they accumulated to a certain degree. It was proved that M/A constituents were easily embrittled by hydrogen atoms. Steels having F/AF is resistant to HIC at a given actual service condition since they covers a wide range of diffusible hydrogen content without developing HIC.

고장력강 용접열영향부의 지연균열에 미치는 개재물의 영향 (Effect of Non-metallic Inclusions on Heat Affected Zone Delayed Cracking of High Strength Steels by Hydrogen)

  • 엄동석;정호신;익본공
    • Journal of Welding and Joining
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    • 제7권2호
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    • pp.49-59
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    • 1989
  • The effect of non-metallic inclusions on the HAZ hydrogen induced cracking was investigated. Quench and temper high tensile strength steels containing various sulphur contents were employed. The sulphur contents range between 0.007% and 0.040%. Non-metallic inclusions were mainly MnS type sylphide and Mn-Al-Si type. The sensitivity of HAZ delayed cracking was evaluated by implant testing. Diffusible hydrogen content was varied by controlling the moisture absorbing condition of manual arc welding electrodes. The one was asreceived condition, the other was dipping the electrodes in the water for ten minutes. The main results obtained were as follows; 1) The results of implant test showed that critical stress increased with increasing S content up to 0.013%. But steel containing 0.040%S showed lower critical stress than that of 0.013% S. These result suggest that there will be optimum S content to prevent HAZ delayed cracking of high strength steels. 2) Under the lower D.H.C. level, critical stress was increased with rolling reduction, but higher D.H.C. level, effect of rolling reduction was not recognized.

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