• Title/Summary/Keyword: hydrogen filling center

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Study of the Characteristics of Hydrogen-Gas Filling Process of Ultra-Light Composite Tanks for Fuel-Cell Vehicles (연료전지자동차용 초경량 복합재료 탱크의 수소 충전 특성 연구)

  • Yoo, Gye-Hyoung;Kim, Jong-Lyul;Lee, Taek-Su;Lee, Joong-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.813-819
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    • 2011
  • In this research, we investigated the hydrogen-gas filling characteristics of ultra-light composite tanks that have a plastic or aluminum liner inside the composite shell. The study was performed for different gas and tank temperatures. The temperature changes at various positions in the Type-4 tank during hydrogen-gas filling were monitored in order to understand the effects of the filling conditions. The results were compared with those obtained for a Type-3 tank. As the filling speed was increased, a quicker temperature rise was observed, and the temperature distribution over the entire region showed significant discrepancies.

A Study on the Strength Safety of an Aluminium Liner for a Hydrogen Fuel Storage Tank (수소연료 저장탱크용 알루미늄 라이너의 강도안전성에 관한 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.16 no.3
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    • pp.16-21
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    • 2012
  • In this study, the strength safety for 110 liter hydrogen fuel storage tank with 70MPa filling pressure has been analyzed using a FEM technique. The strength safety of a composite fuel tank in which is fabricated by an aluminum liner of 6061-T6 and carbon fiber wound composite layers of T800-24K and T700-12K of Toray, and MR60H-24P of Mitsubishi Ray has been investigated based on the criterion of a strength safety of US DOT-CFFC and Korean Standard. The FEM computed results on the strength safety of 70MPa hydrogen gas tank showed that the hydrogen fuel storage tank in which is fabricated by T800-24K and T700-12K of Toray, and MR60H-24P of Mitsubishi Ray is safe because those two carbon fibers have very similar material properties. But, the composite storage tank with a filling pressure of 70MPa in which is fabricated by T700-12K of Toray may not guaranty the strength safety, and thus this study recommends a composite hydrogen fuel tank under 60MPa.

A Study on the Strength Safety of a Composite Hydrogen Fuel Tank for a Vehicle (차량용 복합소재 수소연료탱크의 강도안전성에 관한 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.15 no.5
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    • pp.37-41
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    • 2011
  • This paper presents the strength safety of a hydrogen gas composite fuel tank, which is analyzed using a FEM based on the criterion of US DOT-CFFC and Korean Standard. A hydrogen gas composite tank in which is fabricated by an aluminum liner of 6061-T6 material and carbon fiber wound composite layers of T800-24K is charged with a filling pressure of 70MPa and a gas storage capacity of 130 liter. The FEM results indicated that von Mises stress, 255.2MPa of an aluminum liner inner tank is low compared with that of 95% yield strength, 272MPa. And a carbon fiber stress ratio of a composite fuel tank is 3.11 in hoop direction and 3.04 in helical direction. These data indicate that a carbon fiber gas tank is safe in comparison to that of a recommended criterion of 2.4 stress ratio. Thus, the proposed composite tank with 130 liter capacity and 70MPa filling pressure is usable in strength safety.

A Study on the Effect of Different Functional Groups in Anion Exchange Membranes for Vanadium Redox Flow Batteries (바나듐 산화환원 흐름전지를 위한 음이온교환막의 관능기에 따른 특성 연구)

  • Lee, Jae-Myeong;Lee, Mi-Soon;Nahm, Ki-Seok;Jeon, Jae-Deok;Yoon, Young-Gi;Choi, Young-Woo
    • Membrane Journal
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    • v.27 no.5
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    • pp.415-424
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    • 2017
  • Commonly cation exchange membranes have been used for vanadium redox flow batteries. However, a severe vanadium ion cross-over causes low energy efficiency. Thus in this study, we prepared 3 different anion exchange membranes to investigate the effect on the membrane properties such as vanadium ion cross-over and long term stability. The base membranes were prepared by an electrolyte pore filling technique using vinyl benzyl chloride (VBC), divinylbenzene (DVB) within a porous polyethylene (PE) substrate. Then 3 different functional amines were introduced into the base membranes, respectively. These resulting membranes were evaluated by physico-chemical properties such as ion exchange capacity, dimensional stability, vanadium ion cross-over and membrane area resistance. Conclusively, TEA-functionalized membrane showed longest term stability than other membranes although all the membranes are similar to coulombic efficiency.

Hazard Distance from Hydrogen Accidents (수소가스사고의 피해범위)

  • Jo, Young-Do
    • Journal of the Korean Institute of Gas
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    • v.16 no.1
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    • pp.15-21
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    • 2012
  • An analysis was completed of the hazards distance of hydrogen accidents such as jet release, jet fire, and vapor cloud explosion(VCE) of hydrogen gas, and simplified equations have been proposed to predict the hazard distances to set up safety distance by the gas dispersion, fire, and explosion following hydrogen gas release. For a small release rate of hydrogen gas, such as from a pine-hole, the hazard distance from jet dispersion is longer than that from jet fire. The hazard distance is directly proportional to the pressure raised to a half power and to the diameter of hole and up to several tens meters. For a large release rate, such as from full bore rupture of a pipeline or a large hole of storage vessel, the hazard distance from a large jet fire is longer than that from unconfined vapor cloud explosion. The hazard distance from the fire may be up to several hundred meters. Hydrogen filling station in urban area is difficult to compliance with the safety distance criterion, if the accident scenario of large hydrogen gas release is basis for setting up the safety distance, which is minimum separation distance between the station and building. Therefore, the accident of large hydrogen gas release must be prevented by using safety devices and the safety distance may be set based on the small release rate of hydrogen gas. But if there are any possibility of large release, populated building, such as school, hospital etc, should be separated several hundred meters.

A Study on the Characteristics of Temperature Distribution Related to Geometry of Tube in Hydrogen Storage Vessel (수소 저장용 탱크의 튜브 형상에 따른 온도분포 특성에 대한 수치해석 연구)

  • OH, SEUNG JUN;YOON, JEONG HWAN;JEON, KYUNG SOOK;KIM, JAE KYU;PARK, JOON HONG;CHOI, JEONGJU
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.4
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    • pp.205-211
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    • 2021
  • Recently, it is necessary for study on renewable energy due to environmental pollution and fossil fuel depletion. Therefore, in this study, the filling temperature according to the nozzle geometry was evaluated based on the limit temperature specified in SAEJ2601 for charging hydrogen, a new energy. There are three types of nozzles, normal, angle and round, fixed the average pressure ramp rate at 52.5 MPa/min, and the injection temperature was set at 293.4 K. As a result, the lowest temperature distribution was found in the round type, although the final temperature did not differ significantly in the three types of nozzles. In addition, Pearson's coefficient was calculated to correlate the mass flow rate with the heat transfer rate at the inner liner wall, which resulted in a strong linear relationship of 0.98 or higher.

A Study on Quantitative Risk Analysis & Model Application for Hydrogen Filling Center (수소충전시설에 대한 정량적 위험성 평가 및 모델적용에 관한 연구)

  • Shin, Jung-Soo;Byun, Hun-Soo
    • Journal of the Korean Institute of Gas
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    • v.16 no.6
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    • pp.87-101
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    • 2012
  • In gas industries, the potential risks of serious accidents have been increased due to high technology application and process complexities. Especially, in case of gas-related accidents, the extent of demage is out of control since gas plants handle and produce combustible, flammable, explosive and toxic materials in large amounts. The characteristics of this kind of disaster is that accident frequency is low, while the impact of damage is high, extending to the neighboring residents, environment and related industries as well as employees involved. The hydrogen gases treated important things and it used the basic material of chemical plants and industries. Since 2000, this gas stood in the spotlight the substitution energy for reduction of the global warming in particular however it need to compress high pressure(more than 150 bar.g) and store by using the special cylinders due to their low molecular weight. And this gas led to many times the fire and explosion due to leak of it. To reduce these kinds of risks and accidents, it is necessary to improve the new safety management system through a risk management after technically evaluating potential hazards in this process. This study is to carry out the quantitative risk assesment for hydrogen filling plant which are very dangerous(fire and explosive) and using a basic materials of general industries. As a results of this risk assessment, identified the elements important for safety(EIS) and suggested the practical management tools and verified the reliability of this risk assessment model through case study of accident.

CFD procedure of Multi-phase flow to predict the trend of Boil-off for the various filling ratio of C-Type liquefied hydrogen tank subject to sloshing motion (슬로싱에 놓인 C-Type 액화수소 탱크의 적재율에 따른 BOG 발생량 경향 예측을 위한 다상 유동 CFD 해석 절차)

  • Jin-Ho Lee;Sung-Je Lee;Se-Yun Hwang;Jang Hyun Lee
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2022.06a
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    • pp.213-213
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    • 2022
  • 본 논문은 슬로싱(Sloshing) 거동에 놓인 극저온 액체수소 화물창의 BOG 예측을 위한 CFD 해석 절차를 다루고 있다. 특히, 적재율(Filling Ratio)에 따라 달라지는 열 유입과 그에 따른 액체수소의 기화 경향을 파악하기 위한 목적으로 수행되었다. 액체수소와 기체수소의 혼재에 의한 다상 열유동(Multiphase-Thermal flow) 특성을 반영하고 유동에 따른 강제 대류 현상을 열유속에 반영하기 위한 CFD 해석을 수행하였다. 다상 유동 모델의 정확성을 검증하기 위하여 슬로싱 실험의 압력 계측 값과 해석의 압력 값 및 자유수면(Free surface) 형상을 비교하였다. 소형 C-Type 독립형 액화수소 탱크를 대상으로 슬로싱 유동과 BOG 발생을 수치적으로 예측하였다. 해석 과정에서 VOF(Volume of fraction) 모델과 Eulerian 모델을 모두 적용하여, 액체수소에 유입되는 열 유속(Heat flux)의 예측 정확성을 비교하였다. 슬로싱 유무에 따라 액체수소에 유입되는 열 유속을 비교하여 슬로싱 유동의 포함 여부에 따른 BOG 발생량의 변화를 제시하였으며, 최종적으로 액체수소의 충전율(Filling ratio) 별로 BOG 발생량의 경향성을 제시하였다.

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On the Optimized Design of a Composite Hydrogen Fuel Tank using Taguchi Method (다구찌법을 이용한 복합소재 수소연료탱크의 최적설계에 관한 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.15 no.6
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    • pp.57-62
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    • 2011
  • In this study, the optimized design for 130 liter storage fuel tank with 70MPa filling pressure has been investigated using a FEM technique and Taguchi design method. The strength safety of a composite fuel tank in which is fabricated by an aluminum liner of 6061-T6 material and carbon fiber wound composite layers of T800-24K has been analyzed based on the criterion of design safety of US DOT-CFFC and Korean Standard. The FEM computed results on the stress safety of 70MPa hydrogen gas tank were compared with a criterion of a stress ratio, 2.4 of US DOT-CFFC and Korean Standard, and indicated the safety. Thus, the optimized design elements based on the Taguchi's method were recommended as an aluminum liner thickness of 6.4mm, a carbon fiber laminate thickness in hoop direction of 31mm and a carbon fiber laminate thickness in helical direction of 10.2mm, which is represented by a design model of No. 5.

Strength Safety Study on the Stress Characteristics of a Composite Pressure Cylinder for 35MPa Hydrogen Gas Vehicle (35MPa 수소가스 자동차용 복합소재 압력용기의 응력특성에 관한 강도안전성 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.16 no.2
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    • pp.25-30
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    • 2012
  • This paper presents a stress safety of a composite pressure cylinder in which is composed of an aluminum liner and composite layers with carbon fiber/epoxy and glass fiber/epoxy resigns. The composite pressure cylinder for a hydrogen gas vehicle contains 9.2 liter hydrogen gas, and hydrogen gases are compressed by a filling pressure of 35MPa. The FEM computed results are analyzed based on the US DOT-CFFC basic requirement for a hydrogen gas cylinder and KS B ISO specification. The FEM results indicate that the stress, 247MPa of an aluminum liner is sufficiently low compared with that of 272MPa, which is 95% level of a yield stress for aluminum. And, the carbon fiber composite layers in which are wound on the surface of an aluminum cylinder are safe because the maximum carbon fiber stresses from 29.43% to 28.87% in hoop and helical directions are below 30% for a given minimum required burst pressure level, respectively. The carbon fiber composite layers are also safe because the stress ratios from 3.40 to 3.46 in hoop and helical directions are above 2.4 for a minimum safety level, respectively.